DIY orbitreck repair

In detail: do-it-yourself orbit track repair from a real master for the site my.housecope.com.

how to fix an elliptical trainer

Photo from the category Orbitrek do it yourself section Homemade simulators our album on homemade products for various purposes and degrees of complexity. We hope the material will be useful for those who were looking for: advice on repair and correct operation.

If you have the skills to repair household appliances or cars, and you need a set of tools, there should not be any difficulties with the repair of the orbit track.
Two malfunctions that often occur after prolonged and intensive use of the cardio equipment.

Load adjustment stopped working ... A torn drive belt or cable may be the cause. If the belt breaks, the pedals will move easily without load. If the problem is with the cable, on the contrary, the pedals move under very high tension, or do not move. It is necessary to remove the base case, and replace the defective part

- Knocking during class. In most cases knocking is due to the bearing flywheel axles. Sometimes, loose mounting of moving parts is the source of the noise. Tighten the nuts on all assemblies. If this does not help, you will have to completely disassemble the orbtrack in order to find and replace the failed bearing.

You can view all materials in this category on one page by clicking on the link Orbitrek with your own hands. More useful information You will find it in the section: Homemade simulators of our Photo Album.

Some causes of malfunctions or defects that can be corrected and eliminated at home without the help of a repair service specialist.

Video (click to play).
  1. Failure of the flywheel or pedal unit bearings;
  2. Drive belt wear;
  3. Breakdown of the load change unit;
  4. Jammed control cable;

In addition, in rare cases, other smaller breakdowns occur, which will also not be difficult to fix with your own hands.

Our specialists carry out high-quality repair of orbit tracks (elliptical trainers) in Kharkov and remotely across Ukraine. We eliminate breakdowns of any complexity!

The cost of calling the master is 200 UAH. The price includes the visit of the master, diagnostics, and the formation of a conclusion with the cause of the breakdown of the simulator.

Image - DIY orbitrek repair

Image - DIY orbitrek repair

Image - DIY orbitrek repair

The maintenance of the elliptical trainer includes a set of works on disassembling all moving units and mechanisms, cleaning the remnants of dust and dirt in the factory grease, applying new grease, cleaning bushings and sliding bearings, tightening all nodal joints, eliminating squeaks and backlash of the frame structure, tightening plastic joints, reassembly, check.

If, during maintenance, worn parts, cracks or consumables need to be replaced, such as: the drive belt of the simulator, load cable, drive wheel shaft, flywheel bearings or sleeve bushings, as well as cracks and damage to the load-bearing structure of the simulator and other damage, there will be their replacement or repair is offered, if possible. These works and spare parts are paid separately.

Image - DIY orbitrek repair

Image - DIY orbitrek repair

Image - DIY orbitrek repair

Image - DIY orbitrek repair

Most elliptical trainers designed for home use use plain bearings in the legs of the B-pillar instead of ball bearings. They can be made of metal or plastic, caprolon. Over time, the inner diameter wears out during the operation of the orbit track, which leads to loosening of the "paws" on the stand, squeaks and discomfort when exercising on the simulator, and in some cases, if the problem is not eliminated, to breakage of the stand due to metal fatigue.

Manufacturers use two bearings in the flywheels of the simulators.As a result of the operation of the orbiter and depending on the quality, the bearings become unusable. In such cases, there is a slight rustling or tapping inside the case. If the bearings are not replaced in time, they will start to wedge over time, which will damage the seats and lead to more expensive flywheel repairs. Since the flywheel is poured from cast iron, in some cases repair is not possible and needs to be replaced or a new one made!

Image - DIY orbitrek repair

Image - DIY orbitrek repair

Image - DIY orbitrek repair

There are mechanical, magnetic and electro-magnetic systems for loading exercise bikes and elliptical trainers. The load can be set by manually tightening the cable, or using electronics and a tensioner motor.

We carry out repair of tension motors, manufacture and replacement of gears of the mechanism, manufacture and replacement of tension cables, repair of the load regulator of orbit tracks and exercise bikes!

Image - DIY orbitrek repair

Image - DIY orbitrek repair

Image - DIY orbitrek repair

Elliptical trainers and stationary bikes use poly-V drive belts to connect the flywheel and drive wheel. Over time, the belt can deteriorate, wear out or break. As a result, further operation of the simulator is not possible. You can order a belt for an orbit track in our store, and experienced craftsmen will replace it at your home!

Image - DIY orbitrek repair

Image - DIY orbitrek repair

Image - DIY orbitrek repair

We carry out a range of works on casting and manufacturing of flywheels of any size:

  • Treadmill engine flywheel manufacturing
  • Manufacturing of flywheels for exercise bikes
  • Elliptical Trainer Flywheel Manufacturing
  • Repair of flywheel bearing seats

Image - DIY orbitrek repair

Image - DIY orbitrek repair

Image - DIY orbitrek repair

The connecting rods of an exercise bike or orbit track is the attachment point from the axis of the drive wheel to the pedals of the exercise bike or the legs of the orbit track. They can be both removable and made in the form of a crank:

Image - DIY orbitrek repair

Image - DIY orbitrek repair

We carry out repair work:

  • Repair of the connecting rod landing squares
  • Repair of the connecting rod thread under the pedal or foot

Image - DIY orbitrek repair

Image - DIY orbitrek repair

Image - DIY orbitrek repair

Very often we are asked to replace or restore decorative plastic elements of the orbiter. We cooperate with most suppliers of simulators in Ukraine, so we can easily change the plastic parts of most models of orbit tracks. If it is not possible to replace the spare part, our specialists carry out the service of restoring the part.

An orbiter or exercise bike, like any other exercise machine, must be equipped with a console! Starting from the most primitive, with minimal data output and running from simple finger-type batteries, to full-fledged touch screens, with the ability to fully control the simulator and connect various gadgets.

Our electronics department is engaged in the repair, manufacture of our own control boards and the restoration of consoles of any complexity.

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