DIY microwave oven repair

In detail: do-it-yourself microwave oven repair from a real master for the site my.housecope.com.

To repair a microwave oven, you need to have a general idea of ​​how it works. Microwave oven repair begins with removing the top cover. Before that, you should take care of completely disconnecting the device from the power supply, only then proceed with the elimination of breakdowns with your own hands.

When these steps are successfully completed, a transformer with two fuses will open for access: one is located directly on the part itself, it is fusible, the second is located nearby on the very body of the microwave oven, made of ceramics. Also next to the transformer is a doubler block consisting of a thick capacitor and a diode. The whole set of these elements is the power supply circuit of the microwave oven magnetron.

Carefully! Do not touch the condenser immediately after removing the top cover. This element is capable of holding voltage for a long time, which can easily lead to an electric shock. When repairing a microwave oven with your own hands, this factor should be taken into account.

The peculiarity of microwave ovens is that all parts are connected in series. First, you should pay attention to the above magnetron and its power supply circuit. After removing the protective housing, a transformer with a large capacitor located next to it becomes accessible. There will also be a ceramic, low-melting fuse, a diode. The magnetron operates according to this high voltage circuit. Under no circumstances should you get into it with your hands, tools. After a complete de-energization, the capacitor will lose its residual voltage, the likelihood of an electric shock will decrease.

Video (click to play).
  1. The primary winding of the micro-transformer takes over 220V. As a rule, its location is at the bottom. You can recognize it by the coils of copper wire, which will be bare in appearance. However, it is not. It is covered with a transparent insulating film. The location of this coil is under the secondary winding.
  2. The microwave oven has two secondary windings. On one of them, several turns of a simple wire are usually not neatly wound. This heats up the cathode. Here the AC voltage is only 6.2V so that the electrons can be lifted from the surface. But where there is good insulation, there is a high voltage winding. About two kV directed towards the exit.
  3. A capacitor shunted by a diode is located at the output of the circuit. The action of the negative half-wave falls on the cathode, the action of the positive half-wave charges the capacitance. Further, the electrode is subjected to double voltage, which is removed from the capacitor and the micro-transformer. As a result, approximately 3.5-4 kV is created. This power is enough to start the generation process.

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You should be extremely careful, the output winding is always parallel to the magnetron, which has two output options. But the grounding of the anode is done in a separate way.

Thus, this is what happens:

  • the heating coil has 6.3V;
  • at the cathode stays up to 4.2 kV, grounded by the anode.

All microwave ovens have an electrical connection for the cathode, the heating coil. Each microwave oven is equipped with a timer that controls the magnetron power. The use of a start relay is used in order to avoid the occurrence of a spark. Next, you should pay attention to the front panel.

The most likely breakages occur in the area of ​​the mica plate. Energy is supplied from the magnetron to the waveguide along the rod.The latter is highly sensitive to the presence of various food debris. All these contaminants begin to ignite, emit sparks, thereby disrupting the stable operation of microwave ovens. To avoid unforeseen situations, the developers decided to close the waveguide with a mica plate. It has soft, flexible properties, relatively affordable pricing. It will not be difficult to fix such a breakdown with your own hands. You can buy material of any size, cut the corresponding segment. The peculiarity of the mica plate is that it transmits a frequency level of 2.45 GHz without obstacles. It is at this frequency that the microwave oven operates.

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Also, mica plates do not get wet. This is a very important factor if liquid is heated inside microwave ovens. After all, water very quickly absorbs the radiating frequency of 2.45 GHz, there is a danger of serious damage. If the water reaches the waveguide, a big accident is created, which will not be easy to repair with your own hands. The high-voltage fuse will blow instantly. If things get worse, the magnetron itself burns out, other electronics that power the microwave oven.

What factors influence the destruction of the mica plate? Most reheated food contains a lot of fats, oils, and other such ingredients. They differ in that instead of the usual boil, they shoot out greasy drops. Once such a drop hits the mica plate, a small wire bridge is created. An electric arc is formed: from the waveguide to the mica plate, then from it to the body of the microwave oven. As soon as pops and sparks, uncharacteristic for the operation of stoves, appear, this is a sure sign that the stove will soon need to be repaired.

Anyone who has tried to fix the microwave with their own hands wondered about the high-voltage fuse. The mechanism of microwave ovens of this kind triggers at least two fuses:

  1. If you look at the electronic board of the microwave, this part appears as a small white or transparent cylinder. Its task is to protect integrated, wall-mounted microwave oven components. This small cylinder is also part of the power supply circuit. Its burnout occurs in the event of a capacitor breakdown, a resistor short circuit.
  2. The circuit that forms the power supply of the magnetron includes a diode, a transformer, and a capacitor. Through them, about two or three kilovolts approaches the cathode. These details are not difficult to find. It is difficult to confuse the appearance of the capacitor with anything else. This is a huge detail in the form of a jar weighing up to one hundred grams. One diode leg is attached to it, the other is fixed to the body. Nearby is also a small barrel, often ceramic, painted in brown. It is this barrel that contains a high-voltage fuse inside it. Its task is to prevent overheating of the magnetron. When a mica plate breaks through or a metal spoon is placed in the microwave oven, the high-voltage fuse immediately burns out.

It is best not to try to assemble the high voltage fuse with your own hands or remove it from the electronic board. This practice is extremely dangerous for people. The microwave oven may stop working and there is a high risk of fire and electric shock.

Before you start talking about repairing a fan that cools a magnetron, grills or an illuminating lamp in a microwave oven chamber, you should also pay attention to the protective relay. Their task is to turn off all operating systems at the moment when the chamber door is in the open position. Two relays usually break the power supply circuit. And one relay will be controlled by the functionality of the second. The work is carried out as follows:

  1. If the oven door is open, the relay trigger is released.
  2. In this operation, the power supply circuit has two breaks.
  3. The second relay closes the ground on the phase.
  4. When the first relay is energized, nothing bad will happen, since the power supply circuit is in the open position.
  5. When the first relay sticks, the fuse is blown out. This is due to the fact that the ground was short-circuited by a phase.
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The fuse is not meant to be on top of the magnetron or inside the case, but on the board. To fix a microwave oven with your own hands, you should check the operation of the protective relay. Without this functionality, access to the power supply to the magnetron is practically impossible. The task of the power fuse is to take into account the movement of current in the magnetron. In the event of a dangerous situation, the protective element burns out, the generator breakdown is excluded. A similar situation occurs when the microwave oven is idle or there is some kind of metal thing in its chamber.

Repairing a microwave oven requires special professional knowledge and skills. But with a little knowledge of the basics of electrical and radio engineering, knowing how to use an electrical installation tool, and you can try to cope with this problem, even if you are a builder, musician or doctor. To make repairs with your own hands, just remember what you were taught at school in labor lessons. In this case, it is necessary to observe the rules of electrical safety: do not make short circuits when connecting wires, and do not stick your fingers into the outlet. If you are not sure of yourself, then it is better to contact the service center to specialists.

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Before we understand the reasons for the breakdown, let's first understand the design of the microwave oven. It is very simple and consists of 4 basic elements:

  • Magnetron;
  • Waveguide;
  • Transformer winding;
  • Food warming chamber.

It is this set of elements that is the engine of the microwave. And if it is malfunctioning, you should look for the cause in them.

After connecting the microwave to the network, a voltage of 220V is supplied to the first winding of the transformer. The voltage is automatically transferred to the secondary winding. The chamber heating system starts up. Due to the fact that these two windings are isolated from each other, the safe operation of the microwave oven is ensured.
The microwave oven allows food to be heated at high speeds by using twice the voltage. In this circuit, the main role is played by a capacitor, to which a diode is connected in parallel. The duration and magnitude of the temperature regime helps to control the temperature sensor and a regular timer.
For safe use, a power protection relay is built into the oven, the function of which is to stop the microwave operation in case of high voltage drops in the network or when the door is open. If this whole description seems complicated to you, then do not worry: now we will figure it out.

Most often, the external signs of a microwave oven failure are the appearance of sparks, puffs of smoke, stopping the rotation of the plate, and the absence of heating food placed in the oven. Or the microwave just won't turn on. In this case, plugging it into the network is dangerous!
There are three main reasons for the failure of an electrical appliance:

  • Blown fuses;
  • Defective magnetron;
  • Burnout of the mica plate.

With this type of breakdown, you can repair the oven if you follow the instructions strictly. First, consider the functional diagram of the microwave oven.
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We take a functional diagram because it is easier to understand the principle of operation of a microwave oven, it is universal, regardless of the brand of oven, it is simpler in comparison with the schematic diagram of the microwave.

And the location of the microwave elements can be seen from this figure:

If the backlight works in the oven, the plate rotates, but the microwave does not heat the food, then, most likely, the cause of the malfunction is a malfunction of the magnetron. In the above diagram, the magnetron is designated "magnetron".
A magnetron is a device that generates microwave radiation. That is why, in the event of a failure of this part, the stove does not heat up.

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The magnetron is housed in a small rectangular metal case. First, you need to clean it, and then make a visual inspection. Next, inspect the magnetron unit itself. Namely, the integrity of the wires connecting the terminals and the case. Often the reason for the inoperability of the magnetron is the failure of the bushing capacitor. See below a video on how to repair a microwave oven magnetron with your own hands: