In detail: do-it-yourself repair of submersible centrifugal pumps from a real master for the site my.housecope.com.
If you are in a remote area and are going to harvest a record harvest of vegetables this year or connect a moonshine still to get long-awaited products, then the breakdown of the only submersible pump for water intake will have disastrous consequences for you. Therefore, it is useful to know how to eliminate malfunctions, preventive measures to prevent them, how to repair submersible pumps.
In most cases, the repair of submersible pumps is required if their owners do not conduct regular preventive inspections. This leads to the fact that the pump mechanism for wells becomes clogged with dirt, the fasteners in the device body and the connection points of the outlet hoses are loosened, and water enters the engine.
The domestic industry produces a large number of centrifugal-type water pumps of various brands. These include submersible pumps of the domestic manufacturer "Dzhileks Vodomet" and "Whirlwind", the Chinese model "Oasis".
Rice. 1 Pumping equipment "Dzhileks"
Before disassembling and repairing the Jileks submersible pump with your own hands, you first need to make sure that there is electricity.
When the device does not turn on, the repair of the Jileks submersible pump begins by removing it from a rod or suspension mount in the well, then carrying out its test run, checking the wiring. If the impeller does not rotate, check the winding with a multimeter. In case of serviceability of the windings, they begin to disassemble the borehole pump. The reason for the shutdown may be a clogging of the impeller with sand or dirt.
Video (click to play).
Fig. 2 Disassembled submersible pump for Jileks wells
The parsing process begins with unscrewing the perforated filter at the inlet, which protects the device from silting and sand ingress.
All washers, discs and impeller with impeller are removed from the electric motor shaft in order. To dismantle the impeller, you will need to remove a large number of parts (about 20), therefore, when disassembling them, they should be laid out on a hard surface in the same order.
Remove the engine. It is held in the body with a tight retaining ring; you can use a hammer or mallet to remove it. By blows to the engine, it is displaced down, then returned back. After several repetitions, the retaining ring is pushed off and then removed with a screwdriver.
Next, the wiring is disconnected, the cover of the engine compartment is opened and it is removed from the pump housing.
After complete disassembly of the device, you can clean and rinse the impeller, all parts and the body from the inside.
Repair of pumps of this type can be considered on the example of the common model "Kid". If the pump has a short life and its parts are not worn out, the following malfunctions may occur with the device.
The electric pump is not working. In this case, first of all, it checks the supply voltage, if everything is normal, you should check (ring) the winding with a multimeter.
The most common malfunction of vibration pumps is a short circuit in the winding that occurs when operating in idle mode - the submersible pump does not work at the same time. It is not uncommon for a short circuit in the winding to be caused by water entering the motor. As a result of overheating of the winding, the insulation of the copper wires melts, leading to their contact.It is possible to restore the operation of the pump only by rewinding the winding, which is difficult to do not only at home, but also in a repair shop due to the cost of work that is incomparable with the price of the submersible pump itself.
Vibration problems. Many malfunctions of vibration pumps are associated with their operating mode. Vibration often looses or loosen the fastening bolts that connect the body parts of the device. Unscrewing the connections on the check valve retainer can cause the pump to malfunction and malfunction, in which case the nut must be tightened and locked.
Since a domestic manufacturer produces fastening bolts from materials prone to rust, it is recommended to replace all pump fasteners with stainless steel products immediately after purchase. Additionally, you can use a second nut (lock nut), spring or toothed washers, self-locking nuts. This will greatly simplify the assembly and disassembly of the device during maintenance work.
Quite often, the piston mounting nut is loosened if it has not been disassembled - this can lead to a malfunction of the pump in the form of ineffective pumping of water (low head) and increased vibration. In this case, the nuts must also be tightened and locked.
Rice. 4 Vibration pump disassembled
In order to avoid the constant loosening of the nuts in the vibration pump, you can resort to the method of deforming the threads on the bolts - this will prevent spontaneous loosening. This can be done using a sharp core, damaging the thread at the junction of the nut with the bolt.
When disassembling the pump, the epoxy vibration damper may peel off. The malfunction can be eliminated by introducing a small amount of sealant into the peeling site.
Clogging. At the same time, the pump does not work or pumps water with a small pressure. You will need to remove the device from the water intake tank, disassemble and clean the case from dirt and sand.
The main reason for the failure of borehole pumps is untimely prevention. In this case, the working mechanism of submersible devices is exposed to silting and clogging with sand; in vibration pumps, the fasteners of the body and internal parts are loosened. When the electric pump does not work, first of all it is necessary to check its winding - if there is an interturn short circuit or the winding "rings" to the housing, then the pump cannot be repaired independently, and rewinding the winding in a specialized workshop will cost much more than the cost of the device itself. In this case, all further manipulations with the device do not make sense, it is necessary to collect money for a new deep electric pump. In all other situations, disassembling the pump with your own hands, cleaning its housing and impeller, setting the exact position of the piston in the vibration model will help eliminate almost all malfunctions.
We advise you to read: What to do if the pump falls into the well
Without submersible pumps, not a single well will function properly. This very robust-looking device really is, and is distinguished by its reliability and duration of operation without emergencies.
Connected submersible pump ready to be lowered into the well
Failure of submersible pumps is an extremely rare occurrence (of course - with proper operation). But if it happens, then timely repair of deep-well pumps is necessary in order to avoid additional, sometimes more serious, problems in the water supply system from the well. Fortunately, you can make such repairs yourself.
Due to the fact that the pumping device constantly interacts with water, it is constantly influenced by various negative factors. Fortunately, such negative factors rarely lead to lightning-fast breakdowns, usually the pump's performance is disrupted gradually, gradually and noticeably for the exploiters.
And this means that if small defects are found, it is not necessary to radically replace the deep-well pump, since you can do the repair yourself. By the way, replacing a submersible pump with minor breakdowns is practically never carried out at all. Submersible pumps are even easier to repair, including by hand, than submersible pumps.
In the overwhelming majority of cases of breakdowns of deep-well pumps, it is the magnet of the pumping device that fails. Such a breakdown is most often observed in submersible pumps of the "Sprut" and "Aquarius" brands. Unfortunately, in this case, do-it-yourself repairs will not work, since the equipment for repairing the pump magnet is available only at specialized enterprises. In such a situation, the pump must immediately be taken for repair to specialists..
Another thing is extraneous noise when the pumping device is running. Here we are already talking about a breakdown of a mechanical nature. In the overwhelming majority of cases, mechanical damage can be eliminated by hand.
The first step in case of extraneous noise is to disassemble the pumping device for parts. In cases where noises are heard from pumps of the "Sprut" or "Aquarius" brand, it is necessary first of all to check the electrical system of the pump, which includes both the engine itself and the automation system.
Subsurface pump with connected hose
Pumps of the brand "Sprut" and "Aquarius" have breakdowns most often in these systems, which, however, can be repaired quite simply with your own hands. Among other problems that often arise with pumps of the brand "Sprut" and "Aquarius" are breakdowns of the time relay and the protection system against short circuits or dry running.
The reasons for such breakdowns can be gradual blockages of the internal pumping system with foreign objects from the well soil. In addition, the operation of the pump in dry mode can also become a serious problem, since at such a "stroke" the oil quickly runs out, which leads to uneven and uneven operation of the internal mechanisms of the pump.
In such a situation, over time, the parts undergo deformation, up to the impossibility of repairing in principle. That is why any pumping device, especially popular in the CIS brands "Aquarius" and "Sprut", must undergo constant diagnostics for internal problems, preferably by specialists.
The rarest reasons for the failure of a pumping system are the following:
overheating of the working fluid when its temperature exceeds 40 degrees Celsius;
improper attachment of the submarine cable.
These problems are typical not only for pumps of the brands "Aquarius" and "Sprut", but in general for everyone, since the reasons that led to such problems are in no way connected with the quality of the pump, but directly depend on the professionalism of the pump installer. to the menu ↑
If you find that the device is not working properly, you should not immediately try to fix it, even if the reason is obvious. Initially, you need to check the device for the presence of either minor problems that are not so obvious at the first inspection, or for the presence of a major problem, when it is initially not clear at all why the device does not work.
Submersible pump with accumulated deposits on the casing
On the submersible pumps of the brands "Sprut" and "Aquarius", as, indeed, on any others, the first thing we do is to check whether there was a banal overload, due to which the automatic device and the entire pumping system as a whole could turn off.
disassemble the junction box;
make a visual inspection of the inside - a burnt-out part will be immediately noticeable (a burning smell can also be felt).
If the cause of the breakdown is not clear, then you need to remove the impeller from the pumping motor and check whether the motor itself rotates directly in a free state or not.
It is important to know that most modern pumping devices are manufactured in single phase.A so-called "smoothing capacitor" is connected to them, thanks to which the engine starts up more smoothly and smoothly. There is a special winding around it.
In such pumps, the engine most often burns out. Actually for this reason, it is necessary to remove the impeller. And after removing the impeller, you must try to scroll the shaft manually. Thanks to the pre-vacated space, due to the removal of the impeller, this is not difficult to do.
But if the shaft is not spinning, then you need to think about mechanical failure. To be more precise, you should think about engine jamming.
This can happen for the reason that small or, in other cases, large soil particles constantly get into the engine.
This only happens if the engine does not have an additional protective filter. Actually, these particles can be the cause of such problems. It is noteworthy that if they are not promptly removed from the motor of the pumping device, then this will gradually lead to the fact that the entire stator winding will completely burn out. She, obviously, cannot be repaired, only replaced. However, if the shaft has no problems with rotation, then the lower part of the motor can be assembled. to the menu ↑