DIY thermopot pump repair

In detail: do-it-yourself repair of a thermopot pump from a real master for the site my.housecope.com.

Can a thermos boil water by itself? Of course it can, if he is a thermopot. This is a combination of an electric kettle and a thermos. He, like any technique, is prone to breakdowns. Therefore, you need to figure out whether it is possible to repair the thermopot on your own?

Thermopot is a smart kettle. The difference is that:

  • in addition to the water tank, it has an electric pump in its body;
  • there is a control module;
  • the flask keeps warm and works like a thermos.

If in an ordinary thermos the hot water gradually cools down, then our unit will keep the set temperature as long as the device is plugged into the outlet. Therefore, all models are equipped with two heaters. One heating element boils water, the second maintains the set temperature. The exception is inexpensive devices that only have a boiling function.

There are models with different thermostats. The device is responsible for the temperature of the liquid. There is a stepless regulator that smoothly raises the heating from 60 to 100 degrees Celsius. And there is a stepped one, which has predefined fixed positions. Many models use only three modes to control temperature readings.

A pump is needed to supply hot water from a container to a cup.

It has several modes of operation:

  • auto filling;
  • manual filling;
  • spill using a lever on the spout.

The control module is mounted under the cover. The board is responsible for re-boiling using a time relay. And also for lowering the mains voltage for the correct operation of the pump and time relay.

Any model has a thermal switch, which is controlled by a thermal fuse. Such protection is needed against overheating and combustion. Parts are attached to the bottom of the device case and the side wall.

Video (click to play).

If you have no knowledge or experience in electronics repair, it is advisable to contact a service center. But it's still nice to have a general idea of ​​how the thermo-pot circuit works. Then it will be possible to eliminate small malfunctions without special education. For example, repair the power cord, evaporate and replace a faulty capacitor, or replace a burned-out heating element or pump yourself.

The thermo-pot has a power supply unit. It consists of a pulse transformer and a diode bridge. We do not recommend climbing inside. Even specialists are unlikely to want to do repairs. Most likely, they will insist on a complete replacement. Elements of the electrical circuit connecting electrical parts include: capacitors, resistances, diodes, transistors, etc. They are attached to the electrical board.

We have already mentioned the electric pump, control module and thermal protection. They are also included in the scheme. Let's take a look at several repair cases that do not require advanced knowledge.

Before trying to repair anything, you need to properly disassemble the unit. This is necessary, firstly, to find and get to the malfunction. Secondly, to properly assemble the device back. Otherwise, the already repaired thermopot will simply not work.

Almost all models are designed in the same way. Knowing the general principle, you can visually figure it out yourself. In order not to forget anything and not to confuse anything when dismantling, we will go all the way step by step:

What may not work and how to understand the reasons.

  • None of the indicator lights are on on the display, the kettle does not turn on. We check the power cord and each wire connection. We also check the thermostat, fuse, control module.
  • No water flows into the cup when the button is pressed. The reason is the pump.
  • Secondary boiling does not work, the thermos does not heat the water. We check the power supply module of the electrical board.
  • Basic boil does not work. We check the thermostat.
  • Heating only works. We check the teng for boiling.

Now in a little more detail - how to check it and what can be done to make everything work again.

The power cord must be ringed with a tester. If there is a problem, then the wire is simply replaced with a new one.

There are two modules in any thermo-pot. One for power, one for control. We look at the details on the getinax boards, and check the boards themselves for microcracks. Burnt parts are charred and capacitors swell.

Parts can be removed and replaced with workers. Solder the cracks with a soldering iron. If the replaced part burns out again, then there is a short circuit somewhere and the whole block will have to be replaced.

To check the condition of the heating element, you first need to unsolder it, and then ring it. If it does burn out, then it is difficult to repair the heating element with your own hands. Easier to replace with a new one.

It may not pump water due to an elementary blockage.

It is not difficult to eliminate such a breakdown by disassembling and cleaning:

  1. Remove the hoses from the pump, disconnect the pump.
  2. Unscrew the impeller from the housing.
  3. Descale the impeller.
  4. Remove the impeller, clean the magnet from dirt.
  5. If, after cleaning, the pump continues to not work, then the winding on the engine may have burned out, then you will have to buy a new pump. When installing the hoses back to the nozzles, secure them securely with clamps to prevent leakage.

It happens that the thermo-pot does not turn off after boiling. And sometimes when you turn it on, the indicator blinks and immediately goes out. In both cases, the thermal switches must be checked. In the normal position, the contacts of the thermal switch are closed. When the maximum temperature is reached, they open. When the temperature drops by an average of 20 degrees, the contacts close again.

Check the thermal switch with a tester. To do this, it must be disconnected. At room temperature, the tester should read 0 ohms. If the switch is lowered into boiling water, then - infinity. In case of other indications, the part must be replaced. You also need to check if the thermal paste has dried, which is used for better contact with the surface.

In case the protection of the thermal switch does not work, then there is a thermal fuse that will open the circuit at a temperature of 110 to 150 degrees. Sometimes contact is simply not restored on it, then it is necessary to replace the fuse.

At the end of the work, check the electrical safety of the repaired device. There should be no contacts on the case, except for ground!