Personally, I have already broken 2 of these.)) The first one did not survive the fall from my leaky hands when the phone was on charge. After that I bought a cheap Chinese charger ($ 5), but it quickly failed, and the metal pin quickly broke off due to poor quality ... Current what to do? Buy a new one? - never !
“We need to find a connector and solder it instead of the old one” is the first reasonable thought. But the fact is that you cannot find such a plug separately! You can certainly buy an expensive universal charger with connectors for all occasions, but will we need them later?
It takes 5 minutes, but it will be nice every time you charge your phone.
Step 1. Cut off the extra length of the ball needle. (Cunning: To avoid flattening the edges, apply a stress concentrator (small scratch) around the needle. After that, it will easily and evenly break off. I do not recommend sawing with a hacksaw, because the needle will bend anyway.)
Leave 4-5 mm and work on the end of the future plug.
Step2. We also break off the future core from the syringe needle. For the convenience of soldering and protection against short circuits, I made it 25 mm long.
Now we isolate it with tape or a thin plastic tube and push it into the needle from the pump.
Step3. We twist. The positive red wire should be centered. Carefully soldered! You can damage the insulation if it gets too hot.
For a more aesthetic look, I put on plastic from another power plug. Ready!
Conclusion: For mere pennies, we made a good plug for Nokia phones, which is several times more durable than the original. This one will definitely survive any treatment))
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Hello, I have a problem: I just can't insert a needle with insulation into the needle from the pump, it's too narrow there. And the pistol is gone. Can someone tell me.
Thanks for the answer, I will take into account, but I also forgot to ask, in the connector the core is also slightly wider than in Nokia, then the needle from the syringe will fit into it, tk. the parameters of the standard plug 2.3 x 0.7 mm ?. Thanks in advance!
No problem. Pharmacies sell different syringes with different needle diameters. From droppers, for example, there are generally thick ones.
I have a tablet in my hands, whose plug broke when the tablet fell to the floor when the charger was plugged in, the plug is almost the same as that of Nokia, but slightly thicker than the needle from the ball, the plug will dangle so little in the connector that it is fraught for a tablet, can I make it a little longer and wind a piece of tape around it?
If because of this there will be bad contact, then it is not worth it. Alternatively, you can solder a little on top of the solder. Thicken the tube.
Yes, it is best to insert a wire into a syringe needle and clamp it with pliers. In my opinion, a telephone wire is ideal, of course the wires must be irradiated. Since the tape is flattened from the needle from the syringe when inserted, or the needle from the syringe dangles inside, I recommend using a glue gun for fixing. It is better to cut the needles with a dremel, if there is one, of course. It turns out almost perfect. Even for greater strength, you need to use heat shrinkage, put a thin one on the needle from the syringe, and a thick one on the connector on top. Do not put on a thin heat shrink on the entire needle, it is enough to fix the wire with the crimp point.
Thank you for sharing your experience!
Can't solder the wire to the needle from the syringe. Tin simply does not stick to it. Tell me what can be done?
Shove it inside and pinch it
use soldering acid 6 rubles a bottle.
Familiar breakdown. Thanks for the idea. I will definitely use it.
Thanks! Very useful information.
and the black wire (-) where should it go?
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Very often there is a problem of failure of the charger of a mobile phone or other device for charging the battery of which the charger is used. The main reasons why a charger failure can occur are as follows:
- failure of the charger unit;
- violation of the contact connection of the wire with the plug or charger unit.
Very often, the reason for the failure of the charger is a wire break or a breakdown in the contact of the wire with the structural elements of the charger - the plug and the block. In this case, you can repair the charger yourself. Let's consider the principle of repairing a damaged charger wire using a specific example of repairing a Nokia mobile phone charger (with a thin plug).
To repair the charger, we need:
- soldering iron and everything you need for soldering;
- insulating tape and heat shrink tubing (if available);
- a small piece of thin wire to make contact with the inner contact part of the charger plug (for Nokia charger slim plug).
The first step is to find a damaged wire or contact connection. Wire damage can be identified visually. The place where the conductive core ruptured, as a rule, is of a different color and slightly smaller in diameter.
If by visual inspection it was not possible to determine the places of damage to the wire, then, most likely, the charger does not work due to the wire breaking off at the point of its connection to the block or plug. The wire may also be damaged, we will find out in the process of further finding the damage.
We take the wire and cut it 7-10 centimeters further than the plug.If there is no breakdown of contact at the point of attachment to the plug, we will connect the wire at the cut. Therefore, you cannot cut the wire at the point of connection to the plug, that is, you must leave a small piece to be able to connect the wires by soldering.
Strip the wires from the part of the wire that goes to the charger. Take a multimeter and select a DC voltage measurement limit of 20 volts. Plug the charger into the network and measure the voltage value at the charger output, that is, at the stripped ends of the cord.
We measure the voltage at the output of the charger
If the device shows a voltage value, then this indicates that the charger unit and the wire are not damaged. In this case, the device showed 7 volts - this is the nominal output voltage of this charger. At this stage, we can conclude that the charger does not work due to a breakdown in the contact of the conductors at the point of their connection to the plug. You can verify this by ringing the plug with the device.
To do this, we strip the wires that go from the plug, insert a thin wire into the inside of the plug (this is necessary for contact with the inner contact part of the plug).
We take a multimeter and select the dialing mode. With one probe, we touch one of the stripped conductors, and with the other, first, to the outer contact part of the plug, and then to the inserted wire. If the device showed contact (the presence of a sound signal), then this indicates that the contact between this wire and the plug is not broken.
We rearrange the probe of the device to another stripped conductor, with the other, alternately touch the outer part of the plug, and then to the wire. If, when both contact parts of the plug are touched, the device does not emit a signal, then there is no contact. That is, one of the wires is torn off the plug.
In this case, there are two ways: you can buy a new plug, or you can repair the old one. The first method is simpler and more reliable. A new plug can be purchased from mobile phone repair shops or the radio market. You may have an old charger that does not have a damaged plug.
In this case, it is enough to solder the new plug to the charger, while observing the polarity. How to check if the wires are connected correctly (polarity)? Typically, each cord has a color-coded wire. If it does not match, then you need to make sure that the wires are connected correctly.
To do this, plug the charger into a wall socket and the new plug into your mobile phone. Connect the conductors of the plug to the charger cord. If charging has started, then you have connected the conductors correctly. If the phone does not charge, swap the conductors. The check must be carried out in any case, even if the color coding of the cords to be connected is the same, since there may be a discrepancy between the cords.
The next step is to solder the two cords together. If you have a heat shrink tubing, place a portion of it over one of the cords to be soldered before soldering. Solder the conductors observing polarity. Insulate both wires with insulating tape, put on heat shrink tubing. Check the charger is working properly.
If you do not have the opportunity to purchase a new plug, and you still want to revive the charger, then the second way to eliminate the damage is suitable for you - repairing the plug.
Remove the rubber (plastic) cover from the plug with a knife. In this case, be careful, do not rush, as you can damage the plug itself.
Remove the rubber cover from the plug
The next step is to solder the charger cable to the plug.
Soldered cord to plug
We check the performance of the charger. If everything is normal, we insulate the conductors and put a heat-shrink tube on the plug. The charger is now ready for use.
Heat shrink tubing on the plug
We examined the case of a broken contact at the point where the cord was connected to the plug. There may be another reason as well.Let's consider one more case.
You cut the wire, checked for the presence of voltage at the output of the charger, it is absent. We cut the wire near the charger, stepping back from the charger block 7-10 cm. We clean the wire that comes out of the charger block and check for the presence of voltage at the output. The presence of voltage at the output indicates that the charger is working properly. We call the plug using the above method. In this case, there is no breakdown of contact.
The dialing of the charger cable showed that one of the conductors was cut off. No damage is visible visually. The best option is to purchase a new wire. Then solder it to the plug and the charger block, observing the polarity.
In order not to be mistaken (especially if the wires have the same color marking), before soldering the wires, connect them and plug the charger plug into the phone. If charging has gone, connect the conductors with soldering. Insulate the wires at the soldering point and put on a heat-shrinkable tube (it must be put on the wire before soldering). The damage has been repaired.
If the wire is intact, the contact connection of the plug is not broken, then the charger unit is damaged or one of the wires inside the unit is torn off.
Unscrew the charger box and look at the wire connections. If all the wires are connected normally, then the charger unit itself is damaged.
If you have a damaged charger unit, then, without having skills in electrical engineering, you will not be able to find the cause of its failure, and even more so to fix it yourself. Repairing your charger from a specialist service will cost you more than a new charger.
In mobile phones, as well as in other digital devices, there are often such types of connectors that are not soldered from the side, but from the bottom. In our article, we will consider replacing the connector on the Nokia 6303i mobile phone. And here is this connector itself:
The difficulty arises in the fact that such connectors cannot be properly soldered with a soldering iron, so you have to resort to using a hair dryer. So, we have a phone with a ripped connector:
If you look closely, you can even see that the one on the far right is torn out, along with the patch, by half. Well, nothing, if you solder correctly and carefully, then everything will be chiki-bunches.
Let's go! First, we remove the remnants of excess solder from the spots where our new connector will be attached. To do this, first of all, we lubricate the whole thing with the gel flux Flus-Plus
and remove excess solder using a soldering iron and copper braid
moisten the Flux-Off cotton swab and clean the contact pads from the sticky flux
OK it's all over Now! The scarf is ready to receive a donor!
We are looking for a donor ... And here he is! We put it on the bottom heating of the AOYUE INT853A infrared preheater, set the temperature on it at 200-220 degrees and wait for 5-6 minutes.
The complexity of the operation lies in the fact that when you unsolder connectors of this type, all the solder is directly under the connector itself. Therefore, it is very important here to select the correct temperature and not burn the plastic part of the connector. I would recommend a bottom heater at 250 degrees and a hair dryer at 300. But! This is for my AOYUE INT 768 soldering station. Keep in mind that the temperature of each soldering station is selected empirically, especially in cheap Chinese soldering stations like Lukey.
and start frying with a hair dryer
We'll check it from time to time with tweezers, as soon as the connector wobbles, we lift it up.
The operation of pulling the donor connector off the donor board has been successfully completed.
We tinker the connector pins. To do this, slightly grease with flux and tin with solder.
Now we are preparing our patient to receive a donor. We lubricate it a little with flux and make small "piles" of solder using a soldering iron and solder. Do not forget to also remove the camera, because we will blow directly onto the connector with a hairdryer and we may accidentally burn the camera too.
Also, in no case forget about the keyboard pad.To remove it without any problems, set the hair dryer to 150 degrees and heat the substrate for a minute. The glue under the backing will soften and we can easily separate it from the board.
Once warmed up, carefully detach the backing from the corner using a clerical knife, and then grab the edge clean hands and pull it off completely.
Throw out the adhesive backing base in the trash
we glue the substrate itself somewhere on tape, but not on a paper base, such as a newspaper or magazines, otherwise you will ruin it.
Now we hide all the plastic parts of the phone under the Thermal Tape, put the board on the bottom heating at 200 degrees, wait 5 minutes, position the connector and use a hairdryer at a temperature of 340-350 degrees in a small stream of wind to seal the connector. As soon as we see that the solder under the connector began to melt and the connector “crouched”, then we remove the hair dryer so as not to burn the plastic part of the connector.
First, the block needs to be disassembled. Judging by the seams on the case, this unit is not intended for disassembly, therefore, the thing is disposable and in the event of a breakdown, one can not pin high hopes.
I had to literally raskurochit the case of the charger, it consists of two tightly glued parts.
Inside there is a primitive board and a few details. Interestingly, the board is not soldered to the 220V plug, but is attached to it with a pair of pins. In rare cases, these contacts can oxidize and lose contact, and you think that the block has broken. But the thickness of the wires going to the mobile phone connector pleased me pleasantly, you don't often find a normal wire in disposable devices, usually it's so thin that it's scary to even touch it).
There were several details on the back side of the board, the circuit was not so simple, but still it is not so complicated that you would not be able to fix it yourself.
Below in the photo are the contacts of the inside of the case.
There is no step-down transformer in the charger circuit; an ordinary resistor plays its role. Then, as usual, a couple of rectifying diodes, a pair of capacitors for rectifying the current, then a choke and finally a zener diode with a capacitor complete the chain and output the reduced voltage to a wire with a connector to a mobile phone.
The connector has only two pins.
In the event of a breakdown of such a charger, first of all, pay attention to the appearance of the parts, often only by appearance it is possible to determine which part is out of order. Inspect the throttle carefully, it has a very thin wire and it can simply burst. If you cannot identify anything by eye, and you yourself do not understand anything in electronics, ask those in the know to check the details with a tester. If the power supply cannot be repaired at all, then you can assemble your circuit much easier, and if you use a step-down transformer in the circuit, as is done in the branded memory from Nokia mobile phones, then the problems with breakdowns will disappear for a long time. And finally, the easiest way to fix this charger is to buy a new one 🙂
Siemens has chargers with a switching-type power supply, in the article the board is described as a parametric power supply. This is fundamentally wrong. It was not written by a professional. The article price is zero.
charging is original costly the same Chinese 50 rubles and in the purchase 20! bought a cheap phone buy a cheap charger
I disassemble the glued chargers, power supplies by gently tapping on the body in the places where they are glued with a rubber mallet. The body rests on an anvil.
I completely agree with Alexander about the incorrect description, but the photo of the disassembled charge may be interesting for those who understand.
... as Kuravlyov said in the famous film. "Well, and duraaaak."
It would be nice to write the values \ u200b \ u200bof all resistors or although R13 and R16
Thank you for the article. It is stated in an accessible and understandable way. Repaired charging. It turns out that some piece of iron fell off, I put it in and OK!
Greetings radio amateurs. Going through old boards I came across a couple of switching power supplies from mobile phones and wanted to restore them and at the same time tell you about their most frequent breakdowns and elimination of shortcomings. The photo shows two universal schemes of such charges, which are most often found:
In my case, the board was similar to the first circuit, but without an LED at the output, which only plays the role of an indicator of the presence of voltage at the output of the block. First of all, you need to deal with the breakdown, below in the photo I outline the details which most often fail:
And we will check all the necessary details using a conventional DT9208A multimeter. It has everything you need for this. Continuity mode for diodes and transistor transitions, as well as an ohmmeter and capacitor capacitance meter up to 200μF. This set of functions is more than enough.
When checking radio components, you need to know the base of all parts of transistors and diodes, especially:
Now we are completely ready to check and repair the switching power supply unit. Let's start checking the unit to identify visible damage, in my case there were two burnt resistors with cracks on the case. I did not reveal any more obvious shortcomings; in other power supplies I met swollen capacitors, which also need to be paid attention to in the first place. Some details can be checked without soldering, but if in doubt, it is better to unsolder and check separately from the circuit. Solder carefully so as not to damage the tracks. It is convenient to use a third hand during the soldering process:
After checking and replacing all faulty parts, do the first turn on through a light bulb, I made a special stand for this:
We turn on the charger through the light bulb, if everything works, then we twist it into the case and rejoice at the work done, if we are not looking for other disadvantages, also after soldering, do not forget to wash off the flux, for example, with alcohol. If all else fails and nerves are in the balance, discard the board or solder and select live parts in stock. Everyone is in a good mood. I also suggest watching the video.
Video (click to play).
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