Do-it-yourself repair of the gear grinder Kirovskaya

In detail: do-it-yourself repair of the gearbox of the Kirov grinder from a real master for the site my.housecope.com.

The anchor of the grinder is subjected to thermal, mechanical and electromagnetic loads more than all nodes. Therefore, it is a common cause of tool failure, and as a result, it often needs to be repaired. How to check the anchor for performance and repair the element with your own hands - in our article.

An angle grinder motor armature is a conductive winding and a magnetic circuit into which a rotation shaft is pressed. It has a drive gear at one end, a collector with lamellas at the other. The magnetic circuit consists of grooves and soft plates coated with varnish for isolation from each other.

In the grooves, according to a special scheme, two conductors of the anchor winding are laid. Each conductor is half a coil, the ends of which are connected in pairs on lamellae. The beginning of the first turn and the end of the last are in the same groove, so they are closed to one lamella.

Types of anchor faults:

  • Breakdown of insulation to ground is the short circuit of the winding on the metal housing of the rotor. Occurs due to the destruction of insulation.
  • Soldering of collector conclusions.
  • Uneven manifold wear.
  • If the armature is faulty, the motor overheats, the winding insulation is melted, the turns are short-circuited. The contacts connecting the armature winding to the collector plates are soldered. The power supply is cut off and the motor stops working.

    • visually;
    • multimeter;
    • light bulb;
    • special devices.

    Before taking the device for diagnostics, inspect the anchor. It may be damaged. If the wiring is melted, the burnt insulating varnish will leave black marks or a peculiar smell. You can see bent and crumpled coils or conductive particles, such as solder residue. These particles cause a short circuit between the turns. The lamellas have curved edges, called cockerels, to connect with the winding.

    Video (click to play).

    Due to the violation of these contacts, the lamellas burn out.

    Other manifold damage: Raised, worn or burnt plates. Graphite from brushes can accumulate between the lamellas, which also indicates a short circuit.

    Image - Do-it-yourself repair of the reducer of the Kirov grinder

    Bent manifold plates

    • Set the resistance to 200 ohms. Connect the probes of the device to two adjacent slats. If the resistance is the same between all adjacent plates, then the winding is working. If the resistance is less than 1 ohm and very close to zero, there is a short circuit between the turns. If the resistance is two or more times higher than the average, then there is a break in the turns of the winding. Sometimes, during a break, the resistance is so high that the device goes off scale. On an analog multimeter, the arrow will go all the way to the right. And on digital it will not show anything.

    Diagnostics of the armature winding with a multimeter

    If you don't have a tester, use a 12 volt bulb up to 40 watts.

    • Take two wires and connect them to the lamp.
    • Make a break on the negative wire.
    • Apply voltage to the wires. Attach the ends of the gap to the collector plates and scroll it. If the light is on without changing the brightness, then there is no short circuit.
    • Perform a short to iron test. Connect one wire to the lamellas and the other to the iron of the rotor. Then with a shaft. If the light is on, then there is a ground breakdown. The winding closes to the rotor housing or shaft.

    This procedure is similar to diagnostics with a multimeter.

    There are anchors that do not show wires connected to the collector due to filling with an opaque compound or due to a bandage.Therefore, it is difficult to determine the commutation on the collector with respect to the slots. The indicator of short-circuited turns will help in this.

    This device is small and easy to operate.

    First check the anchor for breaks. Otherwise, the indicator will not be able to detect a short circuit. To do this, use a tester to measure the resistance between two adjacent slats. If the resistance exceeds the average at least twice, then there is a break. If there is no break, proceed to the next step.

    The resistance knob allows you to select the sensitivity of the device. It has two lights: red and green. Adjust the regulator so that the red light comes on. There are two sensors in the form of white dots on the indicator body, located at a distance of 3 centimeters from each other. Attach the indicator with sensors to the winding. Turn the anchor slowly. If the red light comes on, it means there is a short circuit.