DIY steering rack repair Honda Torneo

In detail: do-it-yourself repair of the steering rack of a Honda Torneo from a real master for the site my.housecope.com.

Image - Do-it-yourself repair of the steering rack Honda Torneo

Image - Do-it-yourself repair of the steering rack Honda TorneoImage - Do-it-yourself repair of the steering rack Honda TorneoImage - Do-it-yourself repair of the steering rack Honda TorneoImage - Do-it-yourself repair of the steering rack Honda TorneoImage - Do-it-yourself repair of the steering rack Honda TorneoImage - Do-it-yourself repair of the steering rack Honda TorneoImage - Do-it-yourself repair of the steering rack Honda TorneoImage - Do-it-yourself repair of the steering rack Honda Torneo Image - Do-it-yourself repair of the steering rack Honda Torneo

Hello to all happy owners of Chords!
I would like to add a little more information on the repair of our painful slats!)))) A lot of things were discussed about this, I also decided to share my experience.
The problem actually was like that of many - this is an annoying knock, first from the right and then from the left. I endured all this until the right oil seal began to sweat. Winter is coming and I decided to fix this problem! I ordered a repair kit on the Internet, a bushing (lock nut), an adjusting sleeve, an upper spool oil seal (it comes with a bearing), a right boot, a week of waiting and everything came. And one more liter of fresh PSF.

From an unusual tool, you will need large keys (32, 40, 46), a mid-square wrench, a denometric wrench (you can do without it), preferably an electric drill and drill (4 or 5 mm), a pipe wrench (17-19), large syringe with a tube (remove liquid from the tank).

Now the whole process is in order:

1.we drive the car onto the overpass (pit), hang the front wheels.

2.We pump out the liquid from the tank

3. We disassemble the top (in the cabin)

just pull the guard towards you, it is held in place by the clips.

4. unscrew the steering column universal joint.

5. Pull the cardan from the slots to the top.
IMPORTANT: When the cardan is already removed, you need to fix the steering wheel so that no one turns the steering wheel.
Since you can break the train under the steering wheel.

6. unscrew the three nuts by 10 and remove the boot.

removing this boot is problematic. noise insulation and a rug interfere, the boot is under them. Okay, take it off, put it in its place, that's hemorrhagic. So a couple of packs of sedatives will come in handy. )))

Video (click to play).

it is better to remove the retainer and elastic band. the elastic is displaced to the bottom relative to the shaft.

7. Turn off the steering tips. I didn't have a puller at hand, I made it easier to unscrew the nuts not completely so that the nut was flush with the end of the thread of the tip. This is necessary so as not to spoil the thread with a blow. We hit everything from the bottom with a hammer and voila. the tip came off. unscrew the nut and that's it. If your finger scrolls, press the tip from the top with a pry bar and unscrew it to your health!) Unfortunately, I did not take a photo ((

8. unscrew the fastening of the rail itself.
We twist the lower one from the bottom and the one that is higher is more convenient to twist from the top

9. unscrew the three bolts of the heat shield from the bottom.

They are tightened from the heart!) You will need such a key.

11. first unscrew the blue bracket bolt, hold the tube, then the rest.

for convenience, you will need such a set with a gimbal.

12. to remove the rail you need to lower the beam. you can replace the stabilizer bushings in one go, and that's what I did.
so we lower the beam:

we lower it by 3-3.5 cm, this is quite enough, leave the right bolt, the beam will hold on it, and unscrew the left one completely and remove the spacer (it interferes with unscrewing the stub bushing)

13.remove the rail to the left side

wash it thoroughly with gasoline and carry it to a warm garage))

14.Unscrew the tips you need two keys for 19 and one for 14

remove the anthers and unscrew the rods (do not spoil the plastic thrust rings, they will still come in handy), here you need keys for 22 and 32 (32 will need to be modified so that it is not wider than 10 mm, otherwise it will not fit)

15.Unscrew the adjusting sleeve a key 40 and a knob with a middle square.

development of teflon coating to metal

16. unscrew the two bolts, tubes and remove the spool.

17.We knock out the spool shaft (it came out easily for me)

the ring is in the repair kit.

18. then unscrew the guide nut, it is nibbled. I did not drill a lot and it unscrewed without any problems. (The nut is thick, do not be afraid to drill))

IMPORTANT: do not clamp the body tightly in a vice, it can be deformed and that's it. the rail can be thrown out. Nut under
key for 46

19. then you need to knock out the oil seal that is under the nut. The difficulty is that the shaft will spring from the air and oil that remain behind the outlet fitting.
I did this: I pulled the shaft out of the body as much as possible and pressed the shaft to the side so that a gap appeared between the shaft and the oil seal, the main goal was to release air (it is very springy). Then we put something on the opposite side of the shaft and try to knock out the oil seal (it came out easily for me). I used the extension cord from the kit.

the second oil seal is knocked out in the same direction as the first.

you need to knock out gently with something softer than steel without damaging the internal working surface, I found some kind of stick in the garage and easily knocked out the oil seal.

we see that there is a washer under the oil seal

21. We wash the body thoroughly with gasoline and drive a new oil seal (do not forget to put a washer in front of the oil seal)

a new washer can be taken from the rem. kit

I pressed the new oil seal with a head of 27 and two extension cords

22. Now you need to replace the cuffs on the shaft, there are two of them: one ring is white, looking like plastic, and under it the other is rubber (the plastic ring needs to be worn very carefully - it is difficult to stretch, you can break it, for example, it is a little heated over the carrying lamp.)

that's what happened in the end

23. install the shaft into the housing, before installing, put a little electrical tape on the end of the shaft so as not to close the oil seal.
IMPORTANT: Insert the shaft carefully, remember that the shaft teeth can also damage the oil seal!

24. Press the second oil seal with a new nut.

25. Lubricate the whole thing, I used violet grease, of course you can use lithol, in general, whoever wants anything!))

26. Now we change the oil seal and the spool bearing. I picked up the head from the set, I don't remember exactly which one, and at the beginning I pressed the oil seal and then the bearing (with the inscriptions outward, so that after installation they could be seen).

We put the spool shaft in place, check that the shaft rotates without much effort. We lubricate everything, especially the bearing and splines.

we put all this on the rail (do not forget to change the ring it is in the repair kit)

27. put the adjusting sleeve (do not forget to lubricate everything)

How I regulated:
I twisted until it rested, then unscrewed it by one turn and wrapped it again until it rested and let it go by about 20 degrees (all this is needed so that the spring falls into place) If in the mind, then you need a denmetric key and do it all with some effort. I didn't have the key. After assembly, the steering wheel did not become tighter and the knock (if you roam the steering wheel) on the muffled engine is a thing of the past!)))

28. We screw the tubes into place (I forgot to take a photo)

29.The steering rods to be screwed on, do not forget to put plastic thrust rings

put new retaining rings (mustache in the shaft) they are in the repair kit

31.fasten the steering tips (forward bend)

Everything. now we put on the car. I think it's not worth describing the procedure!)))

here are a few photos of the bushings that I replaced in one. I put myself a smaller diameter polyurethane bushings instead of 26.5 mm and 25.4 mm because the stabilizer itself was worn.

Good luck to everyone in the repair of your favorite car))).

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