Do-it-yourself steering rack repair for Dodge Caravan

In detail: do-it-yourself steering rack repair for a Dodge caravan from a real master for the site my.housecope.com.

There is an opinion that the weak point of the Dodge Caravan is the steering rack. Whether this is true or not, you can decide only when you sit behind the wheel of an “American”. And yet, no matter how high-quality the car is, sooner or later such a nuisance can befall him. What to do in case of breakage of this main control element? There are at least two exits, but before voicing them, let's clarify ...

Driving on rough, dusty roads. Slow down in front of the pits, avoid moving along the tram rails, do not "reckless" on bumpy tracks - no one has canceled these generally accepted rules.

Simultaneous holding the steering wheel in the extreme position and pressure on the gas. Such a “scheme” increases the load on the gearbox and other parts, and also provokes wear on the power steering pump.

Too frequent curb trips. Such bold “experiments” are not perceived by the mechanism in the best way.

Poor condition of anthers. If even slightly damaged, they allow dirt and water to pass through, as a result of which the seals wear out and leak occurs.

Insufficient heating of the engine in winter and a sharp scrolling of the steering wheel at the same time. Thus, the oil in the hydraulic booster does not soften properly, and this also worsens the condition of the entire mechanism.

The reason to suspect a malfunction of the steering rack on the Dodge Caravan is a characteristic knock when driving on rough roads, especially when cornering. Also, this is a tight scrolling of the steering wheel (and not necessarily in both directions), puddles of oil that the vehicle leaves, a rumble in the hydraulic booster. Did you find anything similar? It is urgent to eliminate the trouble, because at any moment the car can become uncontrollable.

Video (click to play).

It is quite possible that after inspection, the specialist’s verdict will be approximately as follows: “It’s all about the seals, and we can easily eliminate leakage by appropriate adjustment.” In this case, there is nothing left but to exhale calmly, since the breakdown turned out to be insignificant. If the restoration directly concerns the rail itself, it is worth weighing the pros and cons before agreeing to repair it.

The average "life expectancy" of the Dodge Caravan rail 2008-2013 and other years of production after repair is six months. For comparison: a new one often lasts more than ten years!

Most often, craftsmen “tinker” with the old mechanism for several days before they put it in order. Replacement is much faster.

The cost of a "fresh" component is certainly higher than the repair of an old one. However, this savings is only superficial, since it is likely that after six months you will have to contact the service center again on the same issue. And in the end come to the replacement of leaky spare parts.

Choose recovery? Be prepared that after dismantling, troubleshooting and complete analysis, the specialist, having assessed the condition of the case, will “please” you with the need for a complete replacement of the unit. And no one canceled the payment for his work! Thus, the owner of the car not only does not save, but also pays much more than he would have initially decided to order a new unit.

And again, the statistics say that more than half of the repaired steering racks on the Dodge Caravan require replacement a very short time after leaving the workshop. Would you like to be among the owners of such cars? Practice shows that it is better to prevent a problem than to wait for it to suddenly manifest itself again.

Please, before asking a question in the conf and opening a new topic, look for the answer to your question here:
LINK 1, here: LINK 2 and here: LINK 3
I am sure that 90% of the answers you will find on the links provided. Also - try searching from the MAIN page of the site - there may be more complete results!

P.S If you know the error code, then just “drive” it into the search bar. And pay attention to the fact that the first letter of the code must be typed in the “Latin” layout! Otherwise, the search results will not lead you anywhere.
The first letter of the code is NOT the Russian letter “P”!

And one more thing - a HUGE request to write in this forum in RUSSIAN - save Albanian for smoking.

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Looking for Dodge Caravan parts? You are on the right page!

WANT TO BUY A DOGE CARAVAN RAIL? CLICK ON THE PICTURE OF YOUR CAR!

Want to know how much a Dodge Caravan rake costs? Click on the picture of your car!

Before we move on to talking about rails for the Dodge Caravan, let's dwell on the car itself and its characteristics.

Dodge Caravan is a family minivan out of time and fashion. This is the standard of a minivan, which other manufacturers simply follow, and some simply take the base and stick their logo on it.

This is convenience and comfort, this is a huge number of interior transformations, spaciousness, like a hangar, and lulling comfort when traveling long distances. Large 3.3/3.8/4.0 liter engines and old, reliable 4-speed automatics.

It is better to consider buying a Dodge Caravan since 2001. Since 2001, these cars have become fresher in appearance, but practically have not changed in technical terms.

When driving a vehicle, you should always keep safety in mind. It is important not only to comply with traffic rules, but also to keep your car in good technical condition.

Don't want to ride like a cart? Always change worn rails in time and buy only new parts. A used rake for a Dodge Caravan is not just a "pig in a poke", it's a dead "pig in a poke".

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The rack and pinion steering mechanism, or, as we used to call it, the Dodge Caravan steering rack, is an important unit that allows you to control the wheels of your car.

Steering rack Dodge Caravan.

If you explain on the fingers, the process looks like this. The driver unscrews the steering wheel, through special shafts the force enters the rail, which transmits it to the wheels.

As a result, the wheels take the required angle to be able to make a turn or go around an obstacle. Now it becomes clear why it is so important to maintain the health of this mechanism.

Structurally, the rail is a rod with a piston. And the piston housing is the power steering cylinder. A spool is mounted in the body, which, depending on the direction of rotation of the wheels, distributes the liquid into the left or right chambers of the cylinder.

If you draw a diagram of the operation of the rail with power steering, the following picture comes out.

When driving straight, the oil pressure remains unchanged and the fluid runs along the “pump-tank” route.

As soon as the steering wheel begins to turn in a certain direction, the distributor opens access to only one half of the piston, closing the opposite one, and begins to supply oil under pressure only from the side we need, giving the piston a push. As a result, we can turn the steering wheel without much effort.

The evolution of steering racks. If it is completely simplified, then there are rails: ordinary mechanical, with electric power steering and with hydraulic booster.

Actually, everything rolled from the mechanics.This is a simple, literally indestructible design: a working shaft with a gear, in a metal case, two rods with steering tips are connected to it, and this whole structure is closed with anthers. This type of rail was installed on most cars until the end of the last century.

Steering rack Dodge Caravan.There, the steering wheel was turned only with the help of the muscular strength of the driver, without any amplifiers. Therefore, turning the steering wheel was not an easy task.The modern auto industry, for the most part, has switched to the use of power steering racks.The essence of the rail remains the same as in mechanics. A pump and a closed circuit with seals were added, through which hydraulic fluid circulates. Now the truck driver does not need to pump the cue ball in the gym to be able to turn the steering wheel.In the steering rack with electric power steering, an electric motor with a gear is used, which, at the command of the control unit, helps to turn the steering wheel in the right direction.You can buy a Dodge Caravan steering rack on our website in a couple of clicks, using the convenient search form for the desired part.If you need a Dodge Grand Caravan V steering rack, you can also buy it from us. The new assembly, which includes the steering rack with boot and tie rod assembly, is ready for installation right away. Buy, install - and no downtime!The steering rack is an important node that, in the process of driving a car, takes on all the bumps and bumps in the roadway. No matter how careful you are on the road, no matter how hard you try to go around all the bumps and pits, the steering rack is still subjected to heavy loads and, therefore, wear and tear.

the most interesting thing in the repair, apart from the purchase of a repair kit, is to pull out the oil seal, which is located in the aluminum part from the steel side, you need to press the rail in half. I ruined one, plus a four-pronged special tool and a nut with a welded collar. Well, to assemble it as it was, the steering wheel is now sideways and there is no rearrangement. if there is a guinea pig, you can try it. First, remove the anthers and see if the shaft is clean without rye, then there is no sense from my 3 wear on one of them.

Edited Mordvin (19.06.2012 14:17)

- - the position of the steering wheel can be adjusted by changing the length of the steering rods (that is, on one side you twist the tip, on the other, respectively, you unscrew it by the same number of revolutions)
    - The steering rack should be given special attention. Its serviceability is your safety. The breakdowns that appear are due to the fact that this unit is subjected to stress - due to careless driving and not very good roads. If you have problems with a distribution gearbox in a Dodge CARAVAN, contact the Korsa specialized workshop, where you will receive a prompt solution to the breakdown and at the same time inexpensively.
      
      Video (click to play).
      
      One way or another, every detail of the steering rack is subjected to breakdown. Most often, repairs are associated with:
    - wear or corrosion of the main shaft;
    - leakage of steering shaft seals;
    - wear of crackers;
    - bushing wear.
      The steering rack, like any other part of the car, has its own operational resource. With additional loads, the parts of the system will wear out much faster. Therefore, it is extremely important to go for diagnostics twice or thrice a year.
      
      The advantages of the Korsa service station are that our employees are specialists in the repair and replacement of steering racks, they have vast experience and work with almost all car brands. That is, with us you get practically the services of a specialized service station.
      
      In the service station "Korsa" they repair all types of steering racks - hydraulic, electrical and mechanical (it is becoming less common). The process of restoring the functionality of the steering rack takes place in several stages. STO "Korsa" guarantees its customers:
    - quality repair;
    - efficiency of order fulfillment;
    - availability of prices;
    - tips and advice from auto mechanics.
      You can order the repair of the power steering distribution gearbox directly on our website. In the service station "Korsa" they offer the lowest cost for repairing the steering rack. You will not find such an attractive price in any other workshop in Moscow and the region. To find out how much Dodge Caravan steering rack repairs cost, call us at +7(495)308-8309. You can always count on advice and practical advice from our experts.
      
      Dodge Caravan 2000 car.
      
      Repair of removal and installation of the steering rack is carried out on a lift, or in a pit. Both front wheels are hung out and removed. Next, the mountings are disassembled, and the steering rack is removed. Now, to repair the steering rack with a rusted rod, you need to disassemble it. To do this, we work at a workbench, and clamp the part in a vise.We remove the retaining rings, and carefully knock out the stem. We remove the bearing, use VD-40 grease, polish the rod, and prepare a new repair kit. We assemble the moved steering rack with all hydraulic elements in the reverse order and install it on the car. For example and clarity, the second video is given. For some cases, there is a stand at the service where you can check the fuel rail.
      - Guarantee 6 months without mileage limit
      - Free diagnostics
      - Steering wheel repair of any brand during 2-4 hours
      Price: 8 000rub.I want a discount
      - Car model Steering rack repair Removal and installation Total repair cost
      - Catrber 8 000 rub. 4 000 rub. 12 000 rub.
      - Caravan 8000 rub. 4 000 rub. 12 000 rub.
      - Durango 9000 rub. 4 000 rub. 13 000 rub.
      - Stealth 8000 rub. 3 500 rub. 11 500 rub.
      - Neon 8000 rub. 4 000 rub. 12 000 rub.
      The price is formed based on the cost of parts and the complexity of repairing the unit. Cars of customers with power steering of any brands and brands undergo a standard procedure, which includes:
      1. Free diagnostics
      2. If the rail is on the car, then removing the unit
      3. Checking the steering rack on the stand (for operability and tightness)
      4. Dismantling, washing the steering rack
      5. Grinding of the shaft and parts subjected to corrosion, on a specialized machine
      6. In 99.95% replacement of worn oil seals, from 1 to 4 pieces, the part is a consumable item and is primarily subject to wear
      7. Replacement of worn parts (if necessary)
      8. Assembling and retesting the rack
      9. Installing the unit on a car
      10. Filling the liquid and checking the steering mechanism (the liquid is provided by the client or ours from 500 rubles)
      Only when going through this repair procedure, we can guarantee the uninterrupted operation of the unit and give a guarantee of 6 months without mileage limitation.
      
      You can get acquainted with the list of completed works and the repair procedure in the Completed Works section.
      
      The steering rack of the Dodge Caravan (Chrysler) is a very capricious knot. As practice shows, the Caravan steering rack is a source of knocks, oil leaks (power steering slurry), problems with steering wheel wedging, etc. It is difficult to say how to best troubleshoot this unit. The most reliable way is to replace. But, according to many experts, most of the acquired “new” rails are nothing more than refurbished used rails. Even if you purchased them from US stores. So there is no 100% guarantee that the node will work for a long time and ideally. As an option - the repair of the steering rack by our specialists. There are repair kits for replacing the internal contents of the assembly, the ability to grind the shaft and other methods of repair and restoration. But ... No one will give a full guarantee either. In general, one conclusion suggests itself - whoever is lucky. Someone is repaired and rides happily ever after, someone installs a “new” one purchased on Ebay or other car dealerships and is also satisfied, but exactly the same number of cases are directly opposite. As they say, the choice is yours, but in order to know what we are dealing with, on one useful forum I found an excellent Dodge Caravan steering rack scheme with the names of all the “details”. Perhaps it will be of use to someone.
      
      1. steering rack shaft
      2. steering rack housing
      3. spool
      4. upper spool bearing
      5. spool cap
      6. spool middle bearing
      7. adjusting clamp
      8. spring
      9. adjustment clamp nut
      10. steering rack piping
      11. steering rack piping
      12. tie rod
      13. tie rod boot
      14. tie rod end
      15. right sleeve
      16. tie rod
      17. tie rod boot
      18. tie rod end
      
      19. tie rod collar
      20. tie rod collar
      21. retaining ring
      22. o-ring
      23. right sliding sleeve
      24. power cylinder oil seal
      25. Piston O-ring
      26. Piston O-ring
      27. power cylinder oil seal
      28. sleeve sleeve
      29. o-ring
      30. tie rod collar
      31. tie rod collar
      32. clamp insert
      33. o-ring
      34. o-ring
      35. pipeline sealing ring
      36. pipeline sealing ring
      37. middle gland of the spool
      38. spool sealing rings
      39. upper spool seal
      40. O-ring bushing spool
      41. wiper
      
      Repair of removal and installation of the steering rack is carried out on a lift, or in a pit. Both front wheels are hung out and removed. Next, the mountings are disassembled, and the steering rack is removed. Now, to repair the steering rack with a rusted rod, you need to disassemble it. To do this, we work at a workbench, and clamp the part in a vise. We remove the retaining rings, and carefully knock out the stem. We remove the bearing, use VD-40 grease, polish the rod, and prepare a new repair kit. We assemble the moved steering rack with all hydraulic elements in the reverse order and install it on the car. For example and clarity, the second video is given. For some cases, there is a stand at the service where you can check the fuel rail.
      
      Steering rack repair on Dodge Caravan. Steering rack repair on a Dodge Caravan in St. Petersburg. – A large selection of ONLY interesting and cool videos from YouTube
      
      Steering rack repair for Chrysler Voyager. Steering rack repair for Chrysler Voyager in St. Petersburg. Our company provides services for the repair of steering racks of cars of domestic and foreign brands. Our experts carry out a comprehensive diagnosis of your car and, if defects are found, the faulty spare part is repaired or replaced with a completely new one, at the request of the client. The individual approach of our specialists to your car allows us to quickly and efficiently solve the most complex technical problems associated with repairs. Repair quality guaranteed! A short list of repair services provided: – Diagnostics and repair of power steering – Repair of steering racks – Repair of steering gear – Repair of power steering pumps – Change of fluid (oil) – Wheel alignment 3D
      
      Chrysler Town & Country,Voyager,Dodge Caravan
      
      Dodge Caravan. We are going home from fishing. Hello Chrysler club PETER.
      
      Repair of automatic transmission, Dodge Caravan A404. The work of AkppMirGroup masters, more and more interesting on the site
      Steering rack repair on Dodge Ram. Steering rack repair for Dodge in St. Petersburg. Our service centers have been providing steering repair services for both foreign and domestic cars for more than 3 years. The experience of our specialists, the latest professional equipment, and spare parts allow us to repair almost any steering rack. If the repair is inexpedient, we are always ready to offer either a remanufactured rail or a new one. For all types of work, we provide a guarantee from 1 month to 1 year. We provide the following services: - Diagnostics and repair of power steering - Steering rack repair - Steering rack repair on Dodge Ram - Steering gear repair - Power steering pump repair - Fluid (oil) change - Sale of new steering racks (in stock and on order)
      
      The video is educational and does not pretend to be educational. Filmed and posted to get acquainted with the process of replacing valve stem seals in a car, so that a person gets an idea of what it is. Filmed and commented by Dmitry Ermakov. Such repairs are best done by professionals.
      
      In this video, I will show you the selection and replacement of the ball joint and front silent blocks. Chrysler Voyager, Town Country, Dodge Caravan (2001-2007) made. All this can be done without special tools.
      
      Unfortunately, often instructions, even very competent ones, do not take into account our Russian realities. And they are such that you can safely cut all service intervals by half. And here I give a concrete example. Far from being the only one, when the owner of a Chrysler car / engine, following the instructions, gets into the money. More specifically, because of counterfeit candles like Champion.Which not only staggered for 12 thousand kilometers, but also nailed the owner to replace the set of tips.