DIY steering rack repair toyota highs

In detail: do-it-yourself steering rack repair Toyota Hayes from a real master for the site my.housecope.com.

Golf steering wheel repair 3 practical video

On our not-so-new Volkswagen Golf, the steering rack was completely useless. The problem has become noticeable for a long time, and now it is time to solve it. We carry out a chimney log with our own hands in almost home conditions. Now right on the steering gear. at the bottom, almost above the pedals, we separate the steering shaft mounts to unscrew them, sometimes it is necessary to remove the anther in the inside.

The next step should be to remove the fluid, for this you need to remove the roof from the hydraulic fluid reservoir. From below, under the machine, disconnect the hose leading to the power steering pump, and we drain the fluid from the system. We lift the car jack and place it on the cushions so you can remove the wheels. After removing the wheels, unscrew the nuts of the guide tips, the key to the tips is removed either with a special puller or with hammer blows on the steering knuckle,

You must be careful not to damage the thread and the dusters on the guides. You can now unscrew the fenders to the steering rack by holding the three bolts. The front can be unscrewed from the bottom with a wrench or a gimbal at the top and two others at the back. Raise the subframe slightly using the connector and unscrew the steering rack mounting bolts. Do not attempt to remove the bolts from the subframe. You can now remove the bracket on the passenger side that secures the steering rack.

It is necessary to remove the anther located on top steering rackso as not to break it when we lower the subframe. Then loosen the subframe bolts front and rear. Make sure all items attached to the rail are detached. Now, finally, unscrew the previously loosened bolts, you need to remember how. Slightly, about 5 centimeters, lower the subframe to remove the rail.

Video (click to play).

This step should be done with extreme caution. Unscrew the bolt and pull the cardan out of the tie rod, now it's easy to remove the rail. The last operation of dismantling the rail. take it off subframe bolts, on the driver's side, remove from the rear beam. Replace the failed old steering rack with a new one. You can use zip ties to secure the air tube between the anthers. After installing the new rail, immediately install the cardan, we put on the groove and screw the bolt.

Raising the steering rack a little, connect the mount cardan shaft and the steering shaft in the cab, we put on the boot. We connect inlet hoses and hydraulic branches on site. Now from the cabin we direct the rail onto the fixing bolts on the stretcher, we fix it with a rubber band pre-installed under it.

Image - Do-it-yourself steering rack repair toyota highs

I haven't gotten up yet, but the tyrant says everywhere to shoot.

Image - Do-it-yourself steering rack repair toyota highs


Symptoms: knocking in the steering rack, which manifests itself when driving through small bumps (a disease of all Corollas with electric power steering).
The diagnosis of servicemen is the replacement of the rail (in practice, it helps out for a short time and costs a lot).
Solution: replacing everything in the rail that can knock. And there are only two places in such rails - the adjusting unit and in the area of ​​\u200b\u200bthe sleeve located at the opposite end of the rail (in the case of right-hand drive cars, the left side of the rail). And since nothing needs to be changed in the adjusting unit, the entire repair comes down to replacing the factory bushing with a custom-made one.

Patients: Will VS 2002 1.5 L (electric power steering!)

We climb into the pedal assembly and remove the protection from the steering shaft, it is unscrewed by hand, it can be removed easily:

Image - Do-it-yourself steering rack repair toyota highs


We completely unscrew the bolt that secures the intermediate shaft to the cross:

Image - Do-it-yourself steering rack repair toyota highs


IMPORTANT! Put the wheels straight, remove the key from the ignition lock, lock the steering wheel. This is done in order to prevent, after removing the rack, turning the steering wheel by more revolutions than it should be. Otherwise, a break in the wires of the “snail” of the airbag and a malfunction of the latter is inevitable.

We hang out in front of the car and take off the wheels (the front ones are enough).

Next comes the removal of the steering rack. It has been proven from our own experience that it is possible to unscrew the fasteners of the rail without additional disassembly, but pulling out the rail is very time consuming. Do not waste time, twist the stretcher - save a lot of time and effort.

But first - the steering tips: we take out the cotter pin, unscrew the nut, with a sharp biting blow of the hammer we hit the place indicated below, and the finger falls out by itself (we do it with both sides

We unscrew the subframe, 4 bolts to the body, 3 bolts in the area of ​​\u200b\u200bthe rear engine mount and 3 nuts in the same place.

Image - Do-it-yourself steering rack repair toyota highs


After that, the subframe, along with the rail, gently (if you planned to unscrew the last bolt correctly) lowers and hangs on the levers and anti-roll bar. Everything - the rail is in full view: unscrew:

We remove and carry to the workbench

Let's start disassembling it:
1) Remove the rubber boot.

2) We take the key for 12 and unscrew the bolt indicated in the photo.

3) Remove the intermediate shaft.

4) Unscrew the locknut (we used a gas wrench)

5) Unscrew the clamping glass of the rack shaft.

Image - Do-it-yourself steering rack repair toyota highs


Image - Do-it-yourself steering rack repair toyota highs

6) Then we put on and fix the intermediate shaft again, then with a light blow with a copper hammer on it we take out the entire shaft with the bearing.

7) Turning the rail over, disassemble the adjusting unit: with a 41 wrench, unscrew the lock nut

8) Then we unscrew the adjusting cup using any flat object, take out the spring and the clamping piston.

Image - Do-it-yourself steering rack repair toyota highs


Image - Do-it-yourself steering rack repair toyota highs
Image - Do-it-yourself steering rack repair toyota highs
9) Remove the left anther, very carefully so as not to tear (we draw inside the circumference of the anther with a non-sharp object)

Image - Do-it-yourself steering rack repair toyota highs


Image - Do-it-yourself steering rack repair toyota highs

10) We unscrew the left rod from the rail using the keys 29 and 22.

11) On the reverse side, relax the large clamp and unfasten the boot.

12) We take out the rolling pin from the rail, put it aside.

13) We look at the rail from the left end - we see an aluminum pressure washer, behind it - the notorious bushing.

Image - Do-it-yourself steering rack repair toyota highs


Image - Do-it-yourself steering rack repair toyota highs
Image - Do-it-yourself steering rack repair toyota highs

14) We hook the washer with a hook and knock it out, then take out the sleeve.

Here it is - the sleeve, because of which all ailments. )
Image - Do-it-yourself steering rack repair toyota highs


Image - Do-it-yourself steering rack repair toyota highsFor left hand drive

We are modifying a prefabricated PTFE bushing according to the attached drawing.

Image - Do-it-yourself steering rack repair toyota highs


Image - Do-it-yourself steering rack repair toyota highs

15) On the new sleeve, we make a longitudinal cut, which is necessary for its compression and putting into place. We orient the cut in the direction of the direction of movement of the car - in this direction the rail experiences the least load.

16) Lubricate the sleeve and carefully straighten the sleeve, check the fit of the sleeve with the free end of the rolling pin.

17) With a suitable head, we press in the aluminum washer. We put the rock in place. We insert the shaft into place, for this, with a key of 22, we swing the rolling pin around its axis and at the same time push the shaft - at a certain moment the gears are combined and the shaft falls through. We twist the clamping cup of the shaft until it stops, lock it with a lock nut. We assemble the adjusting assembly, tighten the adjusting cup until it stops and release it 90 degrees, lock it with a lock nut. Subsequently, the tightening torque can be adjusted on the car after a test drive with a certain skill, the mechanism must be tightened to a state where, when exiting a turn, the steering wheel itself returns to a straight position. Thrust into place, anthers into place, tighten. Rail on the subframe, subframe to the car. Near the rear (in relation to the rear of the car) fastenings of the subframe to the body there are holes on the body and on the subframe, the combination of which excludes the removal of the caster. (holes in the photo)

Image - Do-it-yourself steering rack repair toyota highs


Image - Do-it-yourself steering rack repair toyota highsTips to the levers, set the wheels straight, the steering wheel is straight from the very beginning. We attract everything and climb into the salon. There we weaken the upper cross, move the shaft between the crosses up and put the lower cross on the intermediate shaft. We are tightening everything.Subsequently, you can similarly align the steering wheel if, when driving straight ahead, the steering wheel looks slightly to the side.

It’s just that when I was sorting out the rail, the verdict was announced that the current was coming to a kick with one thrust, and when I went to make a gathering, they told me that the thrust had already come full, and the knock was annoying me and the starter topic was encouraging with a decision))). Yes, and I try not to miss the typewriter))))

Comrades, advice is needed - a strange quiet knock “knock-knock” “knock-knock” appeared in front. the car coasts at low speed, the steering wheel is left and right, the car sways a little and there is a “he” feeling that this knock is both left and right. More recently, I replaced everything that was possible on the chassis, I began to sin on tie rods.
they can tap so quietly and unpleasantly?

and there was also a completely unpleasant “rattling” in the steering wheel itself, the feeling that this rattling was right on the airbag, I removed the pillow, removed all the wiper and turn signal levers, got to the bearing, which is rolled on the shaft, but everything seems to be holding dead there. plastic sleeve, which is lower on the shaft changed. Cardan, which in the cabin cannot “blink” like that. but the sound is right at the top. already broke his head, what could it be

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Communities › Toyota Club › Blog › Photo report on the repair of the steering rack. Wonderful! I need to do this too. Hands do not reach In the spring I will do it).

TOYOTA COROLLA steering rack repair with EUR. How I do it: unfastening the lower cardan in the straight position of the steering wheel and removing the keys from the ignition (left hand holds the steering wheel, right hand removes the cardan), I turn the steering wheel to the left until it “closes”.

Toyota Corolla RoboJapanese › Logbook › Do-it-yourself steering rack repair for Toyota Corolla. Before carrying out repairs, purchase a Toyota Corolla steering rack repair kit.

Opskaem subframe beam Well, the first stage behind, more interesting. The diagnosis of servicemen - replacing the rail in practice helps out for a short time and costs a lot. Next, the sleeve needs to be modified: This cut, when installed in a rail, must be positioned at the top and ensure that it is not filled with grease.

Image - Do-it-yourself steering rack repair toyota highs

Image - Do-it-yourself steering rack repair toyota highs

Image - Do-it-yourself steering rack repair toyota highs

Toyota Corolla steering rack How to repair the steering rack yourself Toyota Corolla photo report A complete and detailed description of the rather complicated steering rack repair process with the creation of a new bushing

TAGS for search engines: TOYOTA COROLLA TOYOTA COROLLA STEERING RACK REPAIR STEERING RACK E12 E12 Hello again everyone! So the promised photo report on the repair of the steering rack is ready. Let the “old-timers” forgive me for repetitions, but in the photo report I have collected all the information necessary to repair the rail, starting with the drawing of the sleeve, ending with the final adjustment. All “landmarks” right-left, front-rear are given relative to the driver.

Image - Do-it-yourself steering rack repair toyota highs

All photos, including the special key and bushings, are posted in the photo gallery. If the “followers” ​​have questions, then before asking them, read the previous messages. Maybe there are already answers for example: We need a special key to disassemble and adjust the steering rack. And the steering rack bushing, made according to this drawing or ordered by the forum member Makar: Dimensions 24.9 mm; 31.1mm; 32 mm must be made with the maximum possible accuracy and with the minimum roughness.

Ideally, the marks from a turning tool should be almost indistinguishable. I draw your attention to the dimensions of the sleeve, namely the diameters of 24.9 mm and 31.1 mm. Moreover, the usefulness of reducing the inner diameter and increasing the outer diameter by 0. Therefore, STRICTLY adhere to the dimensions of the sleeve according to the drawing. Next, the sleeve needs to be finished: On the sleeve, 6 longitudinal cuts are made with a hacksaw, approx. Then, with a clerical knife, we expand the cuts and give them a wedge shape, see Fig.

We make one cut for the entire length of the sleeve and expand it to approx. This cut, when installed in a rail, must be positioned at the top and ensure that it is not filled with grease. It should look something like this: Before starting work, be sure to disconnect the battery.First of all, you need to remove the steering shaft cardan shaft, while remembering that the so-called “snail” SRS AIRBAG is installed in the steering column, designed for 5 full turns: If it is exceeded, it will break and the “SRS” light will light up.

When installing, having previously set the wheels straight, I “open” the ignition lock and turning the steering wheel now to the right in a straight position - I put on the cardan.

I check the number of revolutions left and right, if necessary, rearrange the cardan. As a result, the steering bar in the extreme positions becomes vertical, I don’t remember the number of revolutions, I just set the symmetry, and accordingly, the turning radius to the right and left will be the same.

Also, do not forget to unfasten the latches of the anther, it will look something like this: When working, follow the safety precautions. And it's better to work together. To remove the steering rack, do the following: We unpin the nuts securing the steering tips to the steering knuckle, and with a sharp hammer blow, disconnect the steering tip.

When working, observe safety precautions, in particular, when unscrewing the bolts in the movement “away from you”, keep your palm open, in this case, if the key comes off, you will not knock your fingers oh, how many of them were broken In the red and yellow circles, those bolts which need to be unscrewed on the dorestyle.