In detail: do-it-yourself particulate filter repair from a real master for the site my.housecope.com.
The particulate filter is a metal cylinder inside which there is a ceramic heat-resistant matrix, which is coated with a catalyst consisting of many channels. Channels and perform the main function of purification - they retain small soot particles.
The porous structure of the channels allows you to trap the smallest particles. Exhaust gases pass through the filter and soot particles settle on the walls of the matrix. The particulate filter catalyst oxidizes unburned hydrocarbons and neutralizes carbon monoxide.
The diesel particulate filter is repaired if light does not penetrate through the filter. If it penetrates, then you can leave the old filter for a while. In addition, if the particulate filter is removed in time, the noise level will significantly decrease, the air flow will be uniform, so there will be no problems with the engine. Also, the engine will be protected from water ingress.
Particulate filter repair is needed, since particulate filters have a short service life, approximately 120 - 200 thousand km. Original filters are not cheap, so you can repair the particulate filter using regeneration. Forced regeneration, or filter cleaning, is started by the car.
The particulate filter is regenerated in such a way that the soot particles are burned out. The engine control unit increases the temperature inside the filter to six hundred degrees. Additional fuel is then injected into the filter. It burns in the particulate filter. Due to the increased temperature in the filter, an oxidation reaction of carbon occurs.
Video (click to play).
Diesel particulate filter regeneration is recommended at a speed of 80 km/h for forty km of driving. In some vehicles, the control unit is able to change the parameters of the engine. Therefore, columns of smoke can be observed near the cars. The diesel particulate filter receives fuel and heated exhaust gases.
The particulate filter warms up to seven hundred degrees. The soot particles burn out and the particulate filter is cleaned. It is important to make it on time, otherwise the filter will become completely dirty, and both the health of the driver and passengers, and the condition of the engine will suffer from this, due to a lack of oxygen, it will worsen its work. Repair of the particulate filter is possible in cases where it is taken on time. If the filter is completely dirty, it must be replaced with a new one.
At the end of the last century, environmentalists began to vehemently fight the owners of automobile companies and oil rigs, accusing them of excessive environmental pollution. In order to somehow calm the indignation of the fighters for a clean atmosphere for a while, the designers developed such a detail as a particulate filter. With the beginning of its use in the automotive industry, we stopped breathing soot, which is released during the combustion of diesel fuel in the engine.
The particulate filter is used in the design of diesel engines. It allows you to thoroughly clean the exhaust from various unwanted impurities, as it has a fine cell structure. This detail makes the environment a little better.
Despite all its usefulness, the particulate filter has one significant drawback - the need for frequent cleaning. The fact is that it is spontaneously cleaned only when driving at high speeds, which is not always possible for a motorist. Experts recommend after every 150 km driven a car on the highway.
However, even with this advice, replacing the particulate filter is inevitable.It is not completely cleaned, and its high degree of contamination can lead to the following undesirable consequences:
reduction in diesel engine power and increased fuel consumption;
overheating of the motor in the hot season;
reduction in the life of the motor, which leads to its breakdown.
If the particulate filter is not very dirty, that is, you have timely determined the initial stage of contamination of the filter element, then it can be cleaned. This process will improve the throughput of the element, and therefore solve problems with insufficient motor power.
On the video - cleaning the particulate filter:
The particulate filter is cleaned by car mechanics at every self-respecting service station. Here pollution in the early stages will be removed quickly and inexpensively. If you want to save on the services of professionals, you can always clean the device yourself.
This part, like a bee hive, consists of a large number of small holes, which eventually become clogged with soot, soot and other combustion products of diesel fuel. To clean it, a special additive is used, which is added to the tank of the car and mixed with diesel fuel. When driving on such fuel, the filter element is cleaned.
There is also a second option. In it, to clean the filter, it is supposed to be removed. After that, the part is soaked in a special chemical agent and blown under high pressure. After such washing, the part is installed in its original place.
As you can see for yourself, the addition of additives to the fuel avoids vehicle downtime and is therefore a more popular way to clean the diesel particulate filter.
If the particulate filter of your car is in a deplorable state, then the only way to save the environment and not lose engine power is to replace it with a new one. In this case, you will pay not so much for the work as for a new part.
A new filter element costs a lot of money, especially when it comes to original parts. The replacement of the particulate filter itself consists in removing the old one and installing a new one. Motorists carry out such manipulations quite rarely, again, due to the high cost of the part itself.
Another solution to a dirty particulate filter is to remove it. It will reduce fuel consumption, not drive from time to time at high speeds to regenerate this part, increase the power of the car and permanently get rid of the risk of engine breakdown due to clogging of the filter part.
Self-deactivation of the particulate filter consists of two stages. On the first one, you perform its physical removal, and on the second, software.
At the first stage, you will need to cut out a compartment with this element and a catalyst. In their place, you can install a flame arrester or simply weld a piece of pipe. Installing a flame arrester will increase the durability of the muffler and exhaust system, engine power and change the exhaust sound to a lower one.