From the body of the clamping nut, the boot protection cap was wiped off and the boot itself fell out. The guide splines are clogged with grass and soil. Soaking and turning the bobbin by hand does not help ...
The shops of the city do not have such a small and necessary spare part. There is a carrying head assembly AutoCut C 5-2 for 900 rubles. The price is prohibitive ...
I really wanted to save money.
- Come on, think, the brain of the designer! What are the options? - I asked myself a question in the morning.
The first renovation project is to solder a new extension cap made of nylon or plastic.
He took a strip of sheet metal, clamped it in a yew and heated it with a flame of a gas burner. Then he attached both a part of the petrol cutter head and a thick plastic washer on both sides. After 2 seconds, he squeezed them together and allowed to cool. Not soldered ... Some cunning American plastic turned out to be. It does not combine with our polyethylene, polystyrene, polycarbonate.
I retreated to my previous positions and re-examined the pressure mechanism. Found enough clearance for a second renovation project.
From an old wind instrument I cut a piece of brass tube 25 mm long with an inner diameter of 27 mm. I cleaned the ends with emery and a file.
Then, with light hammer blows, he pressed the tube onto the plastic housing of the push mechanism sleeve.
From a birch stick I cut a cork 10 mm long with an outer diameter of 27 mm. and also pressed it into the brass tube from above, all the way into the sleeve.
To fix the structure, he punched the tube in a circle over the plastic with a sharp core and pressed the edge over a wooden plug with a hammer.
To hold the native boot in the bobbin, it was necessary to clamp it in the chuck of the lathe and use a cutter to make a groove under the retaining ring 1 mm deep and 2 mm wide.
I bent the retaining ring itself on the cut of the water pipe from the bicycle spoke and bit off the excess in place.
After simple repairs, I installed the head on the petrol cutter, put on the boot, tucked in the fishing line and went out into the garden for testing. Everything is working! Properly! I pressed the updated ledge - the line was lengthened. After mowing, the boot remained in place. Slotted surfaces are not clogged with grass and earth.
The successful solution was re-implemented within the next hour on a second worn-out wear head. Now I have a spare!
If you look carefully at the attached drawings, you can guess to carve out a combined prosthesis "tube plus stopper" from a bronze blank.
Or even with a protective dust cap. Then the groove with the retaining ring is not needed.
From the body of the clamping nut, the boot protection cap was wiped off and the boot itself fell out. The guide splines are clogged with grass and soil. Advertising. How to repair a trimmer coil - a master class. From the body of the clamping nut, the boot protection cap was wiped off and the boot itself fell out. Soaking and turning the bobbin by hand does not help ...
In the shops of the town there is no such small and suitable spare part. There is a carrying head assembly AutoCut C 5-2 for 900 rubles. The cost is prohibitive ...
I really wanted to save money.
- Come on, think, the brain of the designer! What are the options? - I asked myself a question in the morning.
The first renovation project is to solder a new extension cap made of nylon or plastic.
He took a strip of sheet metal, clamped it in a yew and heated it with a flame of a gas burner.Then he attached from 2 sides at once both the part of the head of the petrol cutter and a thick plastic washer. After 2 seconds, he squeezed them together and gave them to cool. Not soldered ... Some cunning South American plastic turned out to be. It does not mix with our polyethylene, polystyrene, polycarbonate.
This video was processed in the YouTube Video Editor () I want to add my information.
VIDEO
I retreated to my previous positions and re-examined the pressure mechanism. Found enough clearance for a second renovation project.
From an old wind instrument I cut a piece of brass tube 25 mm long with an inner diameter of 27 mm. I cleaned the ends with emery and a file.
Then, with light hammer blows, he pressed the tube onto the plastic housing of the push mechanism sleeve.
From a birch stick I cut a cork 10 mm long with an outer diameter of 27 mm. and also pressed it into the brass tube from above, all the way into the sleeve.
To fix the structure, he punched the tube in a circle over the plastic with a sharp core and pressed the edge over a wooden plug with a hammer.
To hold the native boot in the bobbin, it was necessary to clamp it in the chuck of the lathe and use a cutter to make a groove under the retaining ring 1 mm deep and 2 mm wide.
I bent the retaining ring itself on the cut of the water pipe from the bicycle spoke and bit off the excess in place.
After simple repairs, I installed the head on the petrol cutter, put on the boot, tucked in the fishing line and went out into the garden for testing. Everything is working! Properly! I pressed the updated ledge - the line was lengthened. After mowing, the boot remained in place. Slotted surfaces are not clogged with grass and earth.
The successful solution was re-implemented within the next hour on a second worn-out wear head. Now I have a spare!
If you look carefully at the attached drawings, you can guess to carve out a combined prosthesis "tube plus stopper" from a bronze blank.
Or even with a protective dust cap. Then the groove with the retaining ring is not needed.
Well, a very useful article for owners of this tool or those who want to purchase it ...
Repairing the spool of a garden trimmer is a well-known painful topic for the owners of this tool, but here I dare say that I have found a worthy solution to the problem ...
In previous articles, readers probably remember how we proposed to modernize the trimmer coil by strengthening the holes for the fishing line, but, as practice has shown, after a month or two, the coil itself is either erased or cracked and scattered (familiar?)
And then trips for this spare part begin in different bazaars - shops, and even if you are lucky to find an option suitable for your trimmer, it is not a fact that the new coil will last longer than the old one, while its price will be about half the cost of the trimmer itself ... (familiar?)
Having gone through all these dances, the idea began to ripen in my head to buy a good large coil from an adult "thoroughbred" trimmer (motocross) and fix it on the axle of my trimmer through a homemade adapter (such coils are simply screwed onto the axles of their trimmers ...).
But when choosing such a coil, I noticed in time that they all have a left-hand thread, and my trimmer twists clockwise, in short, the idea failed ...
In the meantime, the next creative attempts were ripening -
I remembered that I once saw Boshevsky small trimer room with a reel for one antenna of a fishing line
and on the remains of the old coil I conducted a small experiment -
He mowed with such a fit for several minutes, mowed normally, but the line was frayed at the base (in the hole in the corner), and the corner itself was "picking" the ground every now and then ...
It was here that the confusion gave out an engineering thought, and after half an hour I was already carrying this creation out of the garage for testing -
In a nutshell - screwed to the base of the old reel with self-tapping screws, two nuts are welded to the nozzle with holes - one under the fishing line, the other - a counterweight, the nut under the fishing line is machined with a smooth chamfer (in other words - a hole under the fishing line in the form of a smooth funnel)
I first loaded with such pieces of fishing line -
The result - I myself did not expect, everything was mowed and without any vibrations.
Then I went even further, bought a 3mm fishing line for adults motokos (faceted), you cannot tie knots on it, so I did this - we make a hole in the tip with an awl and insert a small boot stud -
After a month of testing, I can proudly say the following - I have never seen a better trimmer coil.
Firstly, it simply cannot be killed, the "coil" can crawl along the ground without any problems, any (random) stones do not care, (only sparks fly), and secondly, 500 Chinese watts with such a fishing line mow any grass.
Due to its thickness, the fishing line takes longer to take care of, I made such sections in advance, then I take a few pieces and go to mow, on average 3-4 pieces are enough for an hour of work.
A petrol or electric trimmer is the only solution for mowing grass in hard-to-reach places that a wheeled lawnmower cannot handle. As a cutting tool in trimmers, metal knives or a special line are used, which is tucked into the trimmer coil. But, unfortunately, trimmer heads become unusable over time during operation. Some malfunctions can be eliminated by hand, and some require a complete replacement of the mowing head.
Trimmer mowing heads come in a variety of designs, both simple and complex. The picture below shows semi-automatic trimmer head from Husqvarna brushcutters (Husqvarna) disassembled.
This type of head is present in the complete set of most mowers and electric trimmers, such as Stihl (Calm), Patriot (Patriot), Champion (Champion), Bosch (Bosch), Huter (Hooter) and others. The device of the mowing head is quite simple. It includes the following details:
mowing head base;
button for semi-automatic cord feed;
bobbin (spool) into which the fishing line is tucked;
spring;
eyes - through them the line comes out;
trimmer head cover;
fishing line (cord).
There are also simpler trim heads shown in the following photo.
All these attachments do not allow changing the length of the line in a semi-automatic mode (after pressing a button). If the cord breaks, you have to stop the mower and change it manually.
Electric trimmer and petrol cutter users often face a problem with a semi-automatic cutterhead. Coil malfunctions can be as follows:
the line does not lengthen automatically;
the cord spontaneously comes out of the reel.
If the line does not lengthen when you lightly hit the trimmer button on the ground, then the reasons for this may be the following.
Option 1 - a bite has occurred, i.e. clamping the cord between turns ... This problem usually appears if the user has been winding the line on the reel unevenly, with intersecting turns, or winding it with insufficient tension. In the latter case, when the mowing head rotates at high speeds under the influence of centrifugal force, the cord begins to tighten, as a result of which inter-turn clamping of the fishing line is possible. To fix the problem, you will have to disassemble the coil on the trimmer and rewind the cord correctly, that is, in even turns with good tension.
Option 2 - too short ends protrude from the head ... The line may not come out when hitting the ground if the ends sticking out of the head are not long enough (short). In this case, the centrifugal force is not enough to stretch the line. Therefore, it is required to stop the unit (turn off the engine or disconnect the electric trimmer from the mains) and pull out the line manually after pressing the button.
Option 3 - the line is soldered inside the mowing head ... This causes the coil to lock and not spin when the button is pressed. Basically, this happens for several reasons: poor quality of the cord, overheating of the coil during prolonged operation of the unit, hitting the line against solid objects.
In the first case, third-party cord can be made of low-quality and low-melting materials that cannot withstand mechanical and thermal stress. Therefore, you should give preference to "branded" lines.
But, if you nevertheless purchased a fishing line of unknown quality, and it is often soldered during operation, then you can follow the example of some users who, after threading the cord into the reel, wet it either silicone grease (from a spray can), or mineral oil. This procedure greatly reduces the likelihood of the coils of the fishing line being soldered together.
Also, the line can be soldered if it hits a hard object (stone, fence, dry branch, etc.) during mowing. As a result, it stretches slightly and is pulled back into the head at high speed. From friction, the cord heats up, and its turns stick together. The only thing that can be done to eliminate this malfunction is to open the trimmer coil and rewind the line.
There are situations when the trimmer user notices very fast line consumption ... However, he never hit the ground with a button to lengthen the line. The reason that the line spontaneously lengthens, being cut on a special knife on the casing of the apparatus, may be no spring in the mowing head. Often, novice users of mowers, trying to load the line into the reel, forget to install the pressure spring in the head, or completely lose it when opening the lid, and in the future, do not even know about its existence.
Also, the line can be lengthened without using a button if the spring is loose. If checking the spring has confirmed this fact, then several washers must be placed under it in order to enhance its clamping properties.
Trimmer owners, mostly newbies, find themselves in confusion, bordering on panic, when the need arises to change the cutter or line in the reel. Very often, when trying to unscrew the mowing head, users simply render it unusable, not suspecting that it is unscrewing in the opposite direction. ... To prevent this from happening, if you need to replace the tool, we recommend that you read the step-by-step instructions below.
Stop the brushcutter engine or power off the electric trimmer before threading the line into the spool to avoid injury from accidental starting rotation of the cutting tool.
Unscrew the attachment attached to the gear shaft ... To do this, the shaft must be fixed by aligning the holes on the washer and on the axle, and inserting a metal rod or screwdriver into them.
Unscrew the attachment. You should be aware that the thread on the shaft is left-hand. Therefore, turn the trimmer coil to the right, that is, clockwise.
Disassemble the mowing head. Most often, the head cover is attached on latches ... To remove it, you will need to sink these latches into the case, squeezing the edges of the cover. If your trimmer has a semi-automatic mowing head with a button on the bottom, then the disassembly of the attachment should be done carefully, since you can lose the spring, which sometimes flies out when the cover is removed.
Cut off the required amount of line. Usually its length is 5 meters. Use a cord of the same diameter as indicated in the instructions for the tool. It is not recommended to exceed the maximum line diameter as this will result in increased engine load and higher gas mileage.
Find the midpoint of the line by folding it in half. This will create a loop.
Coils are cut inside special grooves (there may be holes).Insert a loop of line into this groove.
Wind the line around the spool by turning it counterclockwise. It is necessary to fill in the cord as evenly as possible, the turns should lie down without overlap and with good tension. When the winding is finished, leave free ends of the line about 20 cm long and fix them in the grooves on the sides of the reel.
Assemble the mowing head. Before you finally assemble the attachment, be sure to insert spring and washer (if available). Place the spool in the body and thread the ends of the cord through the holes or lugs.
Put on the cover and secure it with the latches.
Screw the adapter back onto the gearbox shaft, also securing it with a screwdriver. You will need to twist the trimmer coil to the left (counter-clockwise).
There are a large number of trimmer heads (not automatic) on sale, which are of low price and good quality. But sometimes situations arise, for example, in the country house, when the trimmer coil has broken down and its repair is impossible, the store is far away, but you need to mow. In this case, you can quickly, literally in a few minutes, make a simple trimmer attachment for fixing the fishing line from ordinary plywood with a thickness of 10-12 mm.
Take a piece of plywood or PCB and draw a circle about 14 cm in diameter on it.
Use a jigsaw or metal saw to cut the disc.
Drill a hole in the center of the disc that matches the diameter of the gearbox shaft. Do not forget to put a washer on it before installing the disc on the shaft.
Small corners can be screwed on the edges of the disc or 1-2 holes can be made on opposite sides. They will serve for refueling the fishing line in them.
Several screws can be screwed into the plywood to secure the line.
This homemade mowing attachment is attached to the shaft. with a nut ... It will not work to tighten or unscrew the nut without fixing the shaft. To replace the cord, it will be enough to loosen the screws, insert a piece of line of the required length and press it down again.
Also, a mowing attachment for attaching a fishing line to it can be made from a metal sheet. How to do this can be understood from the following video.
VIDEO
An indispensable tool for a modern summer resident or owner of a private house is a petrol cutter, which allows you to effectively and efficiently put the adjacent territory in order. The period of active use of brushcutters is in late spring until October. Modern units are equipped with powerful and durable internal combustion engines, reinforced transmission and main components. Despite this, physical wear, manufacturing defects or improper operation lead to failure of the trimmer. In order to repair the trimmer with your own hands, you must have at least basic knowledge in the field of technology and little experience in repairing it.
The main unit of any gasoline tool is the internal combustion engine (ICE), which, through various methods, transmits torque to the actuator. In a modern petrol cutter, a duralumin rod (pipe) is used as a transmission element between the engine and the trimmer head, inside which the drive shaft is located.
Thanks to the high-revving engine, the line speed can reach 13 thousand revolutions per minute, depending on the manufacturer of the scythe. In order to exclude mechanical and thermal damage to the gearbox, a special hole is provided in its housing for the introduction of grease in the form of ointments. To make the headset easier for the owner during long-term work, all brushcutter models are equipped with a durable shoulder strap.
Regardless of the manufacturer, almost every model comes with a line and steel knives.
The cross-section of PVC trimmer line can vary from 1.5mm to 3.0mm.
Made of durable polymer, it is subject to intense wear and tear during mowing.Therefore, from time to time it is necessary to check the presence of a fishing line in the head and, if necessary, replace it. It is recommended that you purchase an extra bobbin to quickly replace it with a spool with no line.
ICE trimmers on the market today are equipped with a D-shaped, U-shaped or T-shaped handle, where the main controls of the unit are located. For example, in a braid with a U-grip, the throttle key and stop / start toggle switch are located on the right grip. In the D-shaped version of the handle, the throttle control button is located directly on the rod.
Due to the presence of many components and parts, repairing a trimmer with your own hands means eliminating breakdowns that prevent its normal operation. It should be noted the most basic malfunctions of gasoline streamers:
The trimmer motor is not picking up speed;
Breakdown of the cylinder-piston group (CPG);
Ignition malfunctions;
There is no connection between the internal combustion engine and the trimmer head;
Mechanical knocking during unit operation.
Repair of the central piston group petrol cutters
The main unit of any internal combustion engine is a cylinder-piston group (CPG), which can fail due to wear of parts of parts or poor quality of the fuel mixture.
Lubrication of rubbing units in a petrol cutter is carried out by adding a certain proportion of oil to gasoline. This process can be disrupted due to old oil precipitating out. In this situation, when the trimmer is started, the motor overheats and in a matter of minutes the most expensive breakdown occurs. To eliminate the malfunction that has arisen, a complete replacement of the CPG will be required, namely: the piston, oil seals, cylinder and piston rings. If you are not an ICE repair technician and do not have experience working with technicians, then you will hardly be able to fix the engine without the help of a specialist. Details on the stages of piston trimmer repair can be found here.
If the ignition of the petrol mowers fails, the spark on the candle disappears and, as a result, the fuel mixture does not ignite.
Spit spark plug design
In this situation, it is quite important not to rush to replace the coil, since the cause of the breakdown may lie in the lack of contact in the switch on the control handle.
An important point when troubleshooting the trimmer ignition will be the diagnostics of the section, where the distance between the side and center electrodes should be 0.5-0.7 mm. In addition, it is necessary to pay attention to the steel O-ring on the spark plug, the loss of integrity or deformation of which can lead to etching of air from the combustion chamber and, as a result, reduce the power of the streamer.
Ignition flywheel with coil
If the replacement of the check of the electrical circuit, the spark plug and its contacts did not give positive results, then you should pay attention to the trimmer ignition module, namely the clearance with the flywheel. Regardless of the design features and the manufacturer of the brushcutter, the distance between the ignition coil and the flywheel should be no more and no less than 0.2 mm. To restore the optimal value of the gap, you will need to loosen the coil mounting bolts and set the trimmer ignition with a special measuring probe.
A clear sign of a malfunction of the engine power system is the absence of traces of the fuel mixture on the spark plug electrodes, which may be associated with the following defects:
Trimmer Fuel System Components
due to a clogged hole in the gas tank, a vacuum is created, which prevents the normal flow of gasoline into the carburetor;
due to the poor quality of the fuel and the ingress of foreign particles, the fuel filter installed in the tank is clogged;
non-flow of the mixture into the combustion chamber as a result of a clogged carburetor.
You can quickly determine the cause of the malfunction by dismantling the fuel hose leading to the carburetor.If the fuel mixture flows out in a thin stream, then you should pay attention to the carburetor. If there is no jet, it is necessary to clean the breather with a thin needle (a small hole in the gas tank cap) or replace the fuel filter.
If fuel enters the carburetor, it must be cleaned or adjusted. Adjusting the carburetor trimmer means restoring optimal fuel mix.
Trimmer carburetor with adjustment screws
To do this, pay attention to three adjusting screws: maximum speed (H), minimum (L) and idle speed (LA). To start the adjustment, you need to fully tighten the screws H and L and loosen one turn each. Then we start the braid and let it warm up for 10 minutes to adjust the power system in operating mode. After warming up the internal combustion engine, press the gas supply button until it stops (12,000 rpm). We restore the idling mode by unscrewing the screw LA. As soon as the trimmer head starts rotating, tighten the screw until it stops.
One of the frequent faults of the petrol mowers is the incorrect operation of the internal combustion engine, namely the drop in power when the speed increases (the scythe stalls).
The reason for this is that the exhaust system is clogged with burnt oil particles. Often manufacturers make mufflers prefabricated and cleaning is quite simple. If the design of the spark arrester is non-separable, then it must be placed in water with detergents, and then dried with an ordinary or industrial hair dryer. Frequent clogging of the exhaust system indicates non-observance of the proportions of oil and gasoline.
Spool for the trimmer with your own hands. A video about how easy and simple it is to make a trimmer bobbin with your own hands.
Sofa Expert 1 category 2 หลาย เดือน ก่อน
Sergey Shepel 2 หลาย เดือน ก่อน
Crap is complete .. It’s okay to cut the lawn .. But if you mow for a serious, then you swing these knots and change the fishing line, as it erases very quickly .. Show how you mow this stray at least to the butt to the foundation, or next to concrete walkway ..
Vyacheslav Sinelnikov 2 หลาย เดือน ก่อน
Shepel. You watch the video then shout. His trimer is small, dacha. From that and advice for summer residents. He does not bring the site to serious work. And you?
Nikolay Razinkov 2 หลาย เดือน ก่อน
Nikolay Razinkov 2 หลาย เดือน ก่อน
Oleg Kostetsky 2 หลาย เดือน ก่อน
Your video was very well thought out and helped me solve the problem with the bobbin, and did not try to put a clamp inside the pipe to connect the wires and pass the line through it and clamp it with a bolt or the bolt will be erased. Another thought is to thread the fishing line through the pipe and then wrap it around the pipe and push it through a second time through a loop with two ends of the fishing line. The 2nd option came out for me but I have not tried it on a large area. If it fits, please comment
Andrey Kotov 2 หลาย เดือน ก่อน
This is not the second year I have been doing this. I also have a thick-walled fishing line, only in my place of nails. center knot. and I increased the line by removing the black skirt from the guard! I'm mowing twice as fast, maybe three!
Nikolay Stadnik 3 หลาย เดือน ก่อน
And if instead of a fishing line, you use a metal cable of about 1 mm?
MrHomePractic 3 หลาย เดือน ก่อน
TRIED, I charged the bicycle cable, the experiment did not pass, the cable fluffs up in 5 seconds and flies.
An electric scythe or a trimmer, like any electric tool, has a limited service life. With an increase in the intensity of operation, for various reasons, the life of the device decreases.
You should be prepared that at any time during operation, the electric scythe can break, but such situations can be avoided if you regularly disassemble, inspect and revise all important elements of the scythe.
Malfunctions of electric scythes can be very diverse, it can be either a breakdown in the electrical part of the engine and wiring, as well as in the mechanical part.
In most cases, it is not difficult to repair a trimmer or scythe and you can do it on your own if there is a minimum tool and basic concepts in technology. Well, for the readers of the site elektt.blogspot.com, I will reveal the main faults and secrets for quick and reliable repair of your electric scythe, consider an example of repairing Bosch and Gardener electric scythes.
The design of most electric braids is not a complex device, the main components, be it a trimmer or braid, are an electric motor, a power wire, a button with a capacitor, a spool with a line that is fixed to the motor shaft or more complex mechanical options for braids where torque from the engine is transmitted to the spool through flexible shaft, but among electric options for braids, this option is rare.
To identify faults in the electrical part, as a rule, only one inspection is not enough; you need a multimeter or at least a tester with a continuity. Such malfunctions are characterized, as a rule, by the complete inoperability of the engine, severe overheating or jerky operation.
The check begins with the power cable, if it is damaged, it is either repaired or replaced. Express check involves checking the voltage of 220 volts at the engine contacts.
The voltage should appear when the button is pressed, if the voltage is present, then we can safely say that the trimmer motor is faulty, it must be disconnected and carefully inspected. Slight contamination of the collector plates and brushes is normal, but it is still better to clean it with a soft cloth moistened with alcohol; if the brushes are clearly worn out, it is better to replace them.
Using a multimeter in the resistance test mode (the smallest limit is Ohms), touch the contacts of the brushes or the graphite brushes themselves with the probes, the tester should show a resistance of no more than 100 Ohms.
If the resistance is infinite (unit on a multimeter), then try to turn the motor shaft without removing the probes. In a working electric motor, the resistance wakes up about 10 - 40 Ohm, if the brushes do not ring, then there is no contact or the integrity of the stator windings is broken, possibly a break or burnout. When the resistance is less than 5 ohms, there is an interspeed short circuit, most likely caused by a strong overheating of the engine.
The following procedure can be used to identify the specific cause of a motor malfunction when the motor brushes are not ringing. The graphite brushes must be pulled out by first pushing out the brass inserts or removing the hold-down springs.
The collector motors in these devices are arranged in such a way that the stator and rotor windings are connected in series, and in expensive models of electric motors a thermal relay is also connected to this serial circuit (110 degrees), such a relay in normal conditions keeps the power contact closed. A separate diagnostic method is to check the resistance on the collector drum plates.
To identify the culprit of the malfunction, it is necessary to remove the insulation in the form of cambric from the fluoroplastic where the windings and the thermal relay are connected and ring each winding separately with a multimeter, as well as the thermal relay itself.
The most loaded mechanical elements of electric scythes are bearings and a trimer reel (spool). In most cases, the device stops mowing due to the failure of its line spool.
The line has run out. According to the instructions provided, you should wind the fishing line on a spool.
The line is tangled. If the reel has not received damage, then you need to cut or unwind the line and, if necessary, rewind the entire spool.
The line is stuck together. Due to the rather intense work and high overheating, the plastic lines of the fishing line can fuse with each other. It is necessary to rewind the spool with new line and inspect the damage to the bobbin itself.
The motor is running but the line spool does not rotate.Most likely, there was damage to the structure of the reel with line. The spool bottom attachment points can break off, you need to completely disassemble the bobbin and, if necessary, modify the mount or replace it altogether. In most electric trimmers, the bobbin is simply pressed with its plastic housing onto the motor shaft and, if overheated, when the plastic melts, it can turn and fly off altogether.
Both devices showed no signs of life, in the on state the engines did not work.
The case for both devices consists of two halves, the self-tapping screws are on one side, which is convenient for disassembly. After all the screws are unscrewed, the upper case is separated from the lower one by gently pressing it into the slot with a flat screwdriver to open the interlocked plastic locks.
After disassembling, we proceed to inspect the insides and troubleshoot.
During the inspection, it was found on the engine trimmer Bosch , on one of the brushes, which is fixed by a pressure spring, a copper conductive wire flew off, which naturally was the reason for the absence of voltage on the brushes and the motor did not rotate.
The wire was restored to its place, and along the way the collector pads were cleaned, with a soft cloth soaked in alcohol, to a copper sheen. The brushes were in good condition and did not need replacement.
It was also found that the switch does not create a reliable electrical contact, it was necessary to press the button with effort, it was decided to disassemble the button, its contacts were cleaned of carbon deposits and smeared with KONTAKT S-61 current protective spray.
WITH electric scythe GARDENER it was not so simple, it lay for quite a long time in a broken state, and in the literal sense of the word “broken”, its rod at the engine casing attachment point was broken in half; apparently, its operating conditions were so difficult.
With the help of perforated plates from the metal profile mountings, a new mount of the engine body to the electric braid bar was not cleverly made. The integrity of the structure has been restored, albeit not in aesthetic, but in a reliable way, because in an electric brace, its main function is its functionality.
The engine shaft was turning noticeably hard; an internal examination revealed burnt collector plates and worn brushes. The plates were sanded to a shine and the brushes were replaced with new ones.
In view of the long operation without lubrication and subsequent storage of the device in an aggressive environment, the bearings are a little stuck and the motor shaft rotates unnaturally with difficulty. The engine bearings were washed with WD-40 spray followed by lubrication. As a result, the engine began to rotate noticeably better, but still the bearings were already “broken” and when the engine was running on mains, the sound of its operation was not so smooth and monotonous.
Further inspection of the electrical part led to the button, it was completely broken from its mountings, although it was pressed, but the tester showed its malfunction. The button is not collapsible, so it was replaced with a new one. The fasteners had to be restored with hot melt glue.
In addition to the broken bar, there was a crack on the plastic protection, apparently someone did not drop it weakly. The scythe could work with it, but it was decided, as far as possible, to restore the protection structure.
Naturally, simply gluing such a loaded and impact-prone object with glue would not be a reliable solution. Therefore, using the same perforated plates from the metal profile, two brackets were made that created a “monolithic” connection between the two parts of the cracked body. The plates were connected to the body with aluminum rivets.
When the brushcutter was assembled, it was found that the bar at the points of attachment of the handle was poorly fixed and rotated, therefore, the places where the plastic protrusions of the handle body were pressed against the metal of the bar were additionally sealed with a strip of cloth tape. Now the design has no extra backlash.
The spool (spool) runs out of line.In most spools, the net feed is semi-automatic, with a light hit of the spring-loaded button on the ground, the line is fed to the exit. If the line does not feed, then you need to remove and disassemble the spool - spool and, if necessary, wind new line.
The line may be too long due to the fact that the blade, which is designed for cutting excess line along the length, is dull or not at all. The length of the line should be slightly less than the diameter of the protection.
A large hum and vibration during engine operation may indicate that the bearings need lubrication or they have completely used up their resource. Also, the body of the reel with the line (spool) may be cracked, and its attachment point must be inspected for cracks and damage.
Most of the electric motors in the scythes and trimmers are collector-type and do not have a speed controller; with a decrease in the voltage in the network, the speed and power decrease. The line spool may not be wound correctly. Perhaps the turns are hampered by the presence of a stuck twig or a rope is wound around the shaft, you should inspect the structure. In a working spit, the shaft should turn easily and without the slightest effort, even after it has been dispersed with a finger.
Does the engine not turn? We look at the presence of power on the plug, if everything is in order, then the device needs to be disassembled. If no obvious damage is noticeable, then a sequential continuity of the electrical circuits of the device begins.
Using a multimeter (tester), first ring out the power cord, the fuse, if there is one, and the button. If the button does not ring in the on state, then it should be replaced or if it is collapsible, then open and clean the burnt contacts.
The cord may be broken, in which case the engine may intermittently start. An engine malfunction may be the fact that when the button is turned on, there is a voltage of 220 volts on the engine contacts, but it does not rotate.
Video (click to play).
Some electric motors are equipped with a thermal fuse that is built into the motor housing and tripped from overheating or simply failed. A working thermal fuse must restore its operation when the engine cools down.