Do-it-yourself CV joint repair vaz 2121

In detail: do-it-yourself CV joint repair vaz 2121 from a real master for the site my.housecope.com.

We carry out work when replacing the hinge, its cover and lubrication.

We remove the drive from the car (see here).

When replacing the cover, we clean the hinge from the outside and clamp the shaft in a vise with soft metal jaw pads.

With pliers we squeeze the small clamp by the protrusions and, prying with a screwdriver, we disconnect it.

Remove the large clamp in the same way.

We shift the protective plastic casing and rubber boot along the shaft.

We clean and wipe the end part of the hinge from the old grease.

Through a soft metal drift, we knock down the hinge, striking at the end of the clip.

The punch must not apply force to the cage or balls to avoid damaging them.

The hinge is fixed on the shaft with a retaining ring located in the groove at the end of the shaft.

Pry off the retaining ring with a screwdriver.

We separate the rubber protective cover and the plastic casing.

To replace the thrust ring...

Install the hinge in reverse order.

When installing the old hinge, we first clean it of grease.

Having cleaned the shaft, we apply a thin layer of new SHRUS-4 grease and put a casing and a new cover on the shaft.
Install a new retaining ring on the shaft.

We put 60 cm 3 grease SHRUS-4 into the hinge cavity.

Through a soft metal drift we press the hinge onto the shaft.

We put a cover on the hinge body. We install new clamps (before tightening the clamps, we release excess air from the cover by prying off the landing belt of the cover with a screwdriver).

Since the front suspension and drive axle of the Niva 2121 are designed similarly to the front-wheel drive family of the concern, it will not be possible to avoid the breakdown of the CV joints. The ending resource is indicated by:

Video (click to play).
  • A characteristic crunch when driving with the wheels turned out;
  • Jerks during acceleration;
  • Increased vibration on the go;
  • Tapping when overcoming bumps.

As a rule, it withstands an element in an emergency state for a long time. However, in this case, no one can give a guarantee when the “grenade” itself or the bearing falls apart. The total resource is often equal to the total mileage of the car for the entire time of use, but in the majority it is rented to 120-130 thousand km.

The increase in the wear rate is due to the peculiarities of driving (frequent and intense acceleration with the steering wheel turned out), as well as the ingress of sand and dirt through damaged anthers to the bearings.

Depending on the year of manufacture, Niva 2121 can be equipped with CV joints with 22 or 24 splines. Until 2002, the first version was distributed, after 2002 - the second. According to another version, 22-slotted "grenades" were distributed until 2007.

The correct way to determine the type is to remove the hub cone washer by hand counting.

Operating experience shows that AvtoVAZ produces the best quality "grenades" for the Niva, and if you are sure of the origin of the product, it makes sense to pay attention to the products CORAM and Pilenga.

The operation of dismantling the drive elements is possible if:

  • Jack;
  • Churbak;
  • balloon key;
  • Keys at 13, 17 and 23 (the first two varieties in double quantity);
  • Slotted screwdrivers;
  • punch;
  • A device for removing clamps, factory-made or made from adjustable pliers;
  • Anthers;
  • Clamps;
  • hub nut;
  • SHRUS-4M grease;
  • Rags for wiping grease;
  • Kerosene.

On a slightly jacked up car, the cap covering the hub is removed, the hub is completely unscrewed and the wheel nuts are loosened.

The wheel is hung out and dismantled.

The lower arm drops smoothly onto a sturdy block of wood.

The nuts holding the ball joint are removed (in the amount of 3 pcs). The outer CV joint shaft is carefully removed from the steering knuckle by pulling the latter back and up.

The steering knuckle is fixed with a wire to a suitable ledge. The lower shock absorber mount is released from the lever, after which it is necessary to raise the jack a few centimeters up.

Using pliers and a screwdriver, it is necessary to remove the collars of the anther of the inner CV joint, as well as the anther itself. Then the retaining ring located inside the “grenade” body is removed, the structure is removed from the car.

When the inner “grenade” is in your hands, you should collect the fallen bearings and place all the elements in a bath of kerosene, rinse thoroughly from dirt and old grease.

The shaft is released from the retaining ring that holds the inner race of the hinge, as well as the cage and cage.

With the help of a puller or modified pliers, the persistent ring is pulled off.

Carefully using a drift and a hammer on the end of the clip, the hinge is knocked off.

Next, the retaining ring is removed from the shaft.

All elements are washed in kerosene, cleaned with an iron brush.

After all the parts are defective, replaced with new ones and washed, installed in their places (except for anthers), they are treated with SHRUS-4m grease. The average flow rate for the external is 60 cm3, the internal one is 150 cm3.

Instead of standard clamps, it makes sense to use screw clamps. Also, at the end of work, replace the hub nut with a new one and adjust the bearing clearance.