DIY jigsaw stem repair

In detail: do-it-yourself jigsaw stem repair from a real master for the site my.housecope.com.

The jigsaw is designed for cutting various materials. The design is simple, but breakdowns are also inevitable. Do-it-yourself jigsaw repair usually consists in replacing a blade that has worn out, fixing units, and a support roller. In the event of a breakdown of the motor, it is recommended that the device be returned to the master for repair.

Jigsaw device diagram.

How to determine if the jigsaw needs repair or preventive measures? There are a number of signs to look out for:

  • the body began to heat up too much during operation;
  • when switching on and further operation, uncharacteristic sounds are heard;
  • collector brushes sparkle;
  • the engine cannot be adjusted, there are other problems.

Replacing the jigsaw rod guide bushings.

When the listed symptoms are found, you must immediately turn off the jigsaw, then inspect it, determine the malfunction. All types of such breakdowns can be conditionally divided into 2 large groups.

Electrical breakdowns:

  1. A factory defect in the form of a rotor breakdown (cannot be repaired, you must contact the service center).
  2. The stator or rotor becomes very hot during operation, there is a melting on the insulation. The reason is dust ingress, pollution, incorrect loading.
  3. The brushes are worn out (replaced).
  4. If the speed regulator does not work, then it needs to be replaced. It is best to contact a master.

Breakdown of the mechanical part of the jigsaw:

Image - DIY jigsaw stem repair

The internal structure of the jigsaw.

  1. The gear has been found to have wear or deformation of the teeth. It is possible to repair the jigsaw, a complete replacement of the gear is required, in the future it is necessary to carefully monitor the loads, the correct choice of the blade.
  2. The stem breaks, there are kinks on it. It is required to repair the jigsaw by replacing the stem, in the future, choose the right saws in accordance with the type of material. For example, for wood or metal, take only specially designed devices.
  3. The balancers that guide the rollers are worn out. Need to replace the balancers, in the future you need to monitor the loads.
  4. If the bearings are worn out, they are replaced. It is best to contact a master.
Video (click to play).

Other types of breakdowns can also be observed. For example, a strong impact may cause the body to split. Do not drop the jigsaw, in this case, you can damage other parts of it. It is best not to fix engine breakdowns with your own hands, but immediately contact the service center. Replacing worn parts can be handled by yourself... To do this, the manufacturer provides instructions, following it, you can easily cope with the work yourself.

The main characteristics of household jigsaws.

How do I repair when I find a problem? The support roller can break if the load is applied too much, i.e. cutting technology is broken. The file is attached to this particular roller if it is broken, but the file cannot be used. To prevent a breakdown from occurring:

  1. Use only high quality hacksaw blades.
  2. Blunt files must not be used.
  3. Hacksaw blades should be selected only in full accordance with the purpose. For example, for metal, only the fabric is used that is intended specifically for this material.

If the roller is not replaced when it is broken, the equipment may jam during operation. The repair will begin not with replacing the roller, but with cutting it with another tool and then replacing it. The renovation itself is not too difficult.The support roller with traces of damage must be removed, and then replaced with a new one corresponding to the used jigsaw model.

The blade fixation unit usually breaks when a large amount of dust gets on it. During operation, dust is not uncommon, therefore, for prevention, it is regularly required to clean the surface of the fasteners. Over time, the situation will get worse, the equipment may completely fail. Repair usually consists of completely replacing the retainer.

To prevent malfunctions, you can carry out regular preventive maintenance.

It consists in performing a number of actions:

  1. The assembly must be constantly cleaned and then lubricated.
  2. During work, you must use a dust collector, which will prevent a large amount of dust from getting on the tool.

Repairs may be required in other cases as well. Breakdowns can be associated with physical wear and tear of the equipment.