Signs of a malfunction of the mechanical part of the screwdriver may be the following:
The reasons for "extraneous" sounds during the operation of the tool may be the wear of the bushings or the armature bearing. To do this, it is necessary to disassemble the electric motor and examine it for bearing integrity and the degree of bushing wear. The anchor should rotate easily, without friction and distortion. If necessary, these items can be purchased at the store and replaced by yourself.
In all cases, it is necessary to replace defective gearbox parts. All described actions require attention and sequence in disassembling and assembling the screwdriver. Having shown these qualities, you can independently repair the Interskol screwdriver with your own hands, or any other, and only in some cases resort to the help of a service center.
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A screwdriver is a tool often used in the professional field during repair and construction work, as well as in everyday life. Like any electromechanical device, screwdrivers are prone to malfunction. This device is not a complex device, and in the event of a malfunction, the repair of the basic malfunctions of the screwdriver can be done by hand.
Below is a figure showing the internal structure of the battery device.
In screwdrivers, both collector electric motors and brushless motors (do not have electric brushes) can be installed.
If your screwdriver breaks down, then the malfunctions of this unit may be as follows.
All faults, except for the electrical plug, can be eliminated only after disassembling the device.
To disassemble the device, follow these steps:
disconnect the battery pack from the body of the device;
unscrew all the fasteners holding the 2 halves of the device together;
remove the upper part of the case;
remove all contents from the body of the device;
carefully disconnect the start button from the case without damaging the wires connecting it to the engine;
remove the speed switch;
disconnect the motor, gearbox, coupling and cartridge by unscrewing 4 screws;
To unscrew the cartridge, you need unscrew the screw , which can be seen inside the mechanism when the cams are open. Unscrew the screw clockwise as it has a left-hand thread. After that, the chuck must be unscrewed from the gearbox shaft by turning it to the left (right-hand thread).
If you have a battery pack, the first step is to check the batteries in the battery pack by disassembling it. There are collapsible and non-collapsible blocks. In the second case, you will need to carefully insert a screwdriver into the place where the block walls are glued and, slowly, separate them.
Further, it is necessary measure voltage on all "banks". The voltage rating is indicated on the case of each battery. The voltage should be slightly lower than indicated, but the same on serviceable batteries. Defective batteries will differ significantly from the rest in terms of voltage output - they will need to be replaced. New batteries can be purchased online.
It is important to solder them correctly, that is, in series: the plus of one battery is connected to the minus of the other, and the plus of the second with the minus of the next, etc.
If you are the owner network screwdriver , then the verification algorithm is somewhat different. First, you need to unscrew the body of the device and remove one half of it.Take the tester and ring the power cord for an open. In the case of a working cord, you need to check the start button. With the button pressed, check if there is a circuit on its output contacts. If the button is faulty, it will need to be replaced or repaired. How to do this will be discussed later. With a working button, the problem may lie in the electric brushes or the motor.
Below is the electrical diagram of the cordless screwdriver.
It can be seen from the diagram that 2 wires from the battery are suitable for the button, and 2 wires go out of it to the engine. Also, 3 wires are connected to the button from the transistor, which is responsible for adjusting the speed. To understand the structure of the screwdriver button, it must be disassembled. All wires going to this part do not need to be unsoldered. They will not interfere with disassembly.
Take off push mechanism (red) from its seat. Do this with gentle rotational movements, while simultaneously pulling the part in the direction opposite to the button, being careful not to break the jokes.
Next, remove button cover ... In the places indicated by the arrows in the figure, using a knife and a screwdriver, it is necessary to pry and push out the latches, and then remove the cover.
Removing the cover, you will see reverse compartment ... But the button mechanism will still be unavailable. Using a soldering iron, separate the 2 elements (indicated by an arrow in the next figure).
Carefully pull out the element numbered 1, then remove the cover that covers the compartment with the device turning on mechanism.
Holding the return spring, remove the mechanism from the case.
In the faulty button, you will see the erased pads.
Contact pads wear out quickly due to the poor quality of the metal. Fine metal dust from worn out contacts accumulates between them and closes the pads. As a result of this, a spontaneous start of the apparatus occurs.
Remove metal dust using cotton wool dipped in alcohol. If this fails, you can scrape it off with a knife. After these actions, the spontaneous start of the device will stop.
If the speed regulator does not work, then the transistor has burned out, which must be replaced.
To check the condition of the brushes, you must disassemble engine , bending back the "antennae" located at the end of the body.
Then, with light blows of a hammer on the motor shaft, knock the rotor out of the housing.
In this case, first, the cover is removed, in which the electric brushes are located.
The next photo shows that the collector has black color ... This means that it will get dirty with dust from the brushes. As a result of contamination of the collector, as well as the grooves between its plates, the engine power decreases and the brushes spark. It is necessary to wipe the collector with cotton wool soaked in alcohol and clean the grooves with a needle.
The following photo shows what a clean manifold looks like.
If the brushes are worn out, they will need to be replaced. Some models of screwdrivers are difficult to find on sale original brushes ... But you can find brushes that are suitable in size, then trim them on a grinder and connect (solder) to the brush holders.
Sometimes, in order to replace the brushes, you will need to saw a groove in them. It depends on how you attach them.
To better understand how the brushes are replaced, you can use the following video.
The engine brake is a device that stops the rotation of the armature at the moment the start button is released. In screwdrivers, this function is implemented by closing the plus and minus of the motor when the button is released. As a result, a large self-induction occurs, and there is spindle lock (with a lot of sparking from under the brushes). If the engine braking does not work, then it will be necessary to replace the regulating transistor or start button.
Mechanical failures of the screwdriver include malfunctions of the ratchet, gearbox and chuck of the apparatus.
If the ratchet does not work on the screwdriver, then you will need to disconnect it from the gearbox for troubleshooting. Sometimes special rods are installed in the coupling, which regulate the force, and in some devices, instead of rods, 2 balls are installed in each hole. They are pressed by a spring, which, when the adjusting ring is twisted, presses on the balls.
In most cases, repairing a screwdriver ratchet consists in cleaning its components from dirt and applying new grease.
If unusual noises are heard in the gearbox, or the spindle rotates in jerks, with slipping, then the failure of the gears of the mechanism, the worn-out teeth on its body, may be the cause.
Gears most often break if they are made of plastic (used in cheap machines). If this happens, then they must be replaced.
In the next photo you can see the device of the gearbox.
The reason that the spindle does not rotate when the engine is running may be the wear of the plastic teeth inside the gear housing.
To restore the mechanism to work, it is necessary to disassemble the gearbox (it is better to photograph the disassembly process) and screw it in place of the worn teeth small bolt , ground down to the required size. The place where you will install the bolt must be screwed. It should be located strictly opposite the plastic tooth located on the inside of the case.
Make such markings on the back of the case, opposite the first one.
Next, drill holes in the marked places.
Screw the bolts of the required length into these holes, having previously grinded off so that they are flush with the other plastic teeth. After adjusting the bolts, you can assemble the gearbox with the required amount of lubricant on the gears. This completes the repair of the screwdriver gearbox.
To start repairing this unit, you must first remove the chuck from the screwdriver ... For this, a complete disassembly of the screwdriver is not required. How to unscrew the keyless chuck is described above.
Frequent chuck malfunctions include incomplete output of one of the cams, as shown in the following photo.
The cause of the malfunction may be worn out thread on the nut clamping the cams, or worn teeth on the cams themselves. To verify this, you will need to disassemble the cartridge.
Disassembly and repair of the screwdriver chuck is done as follows.
It is necessary to hit with a hammer on the part protruding in its center. In order not to deform this part, you can lay a small piece of wood.
The top section will not be enough and further chuck disassembly will be required. To do this, lightly clamp the bolt into the cams and hit it with a hammer.
When the inside of the cartridge falls out, its analysis is complete. You will see nut consisting of 2 halves ... Most often, malfunctions in the chuck arise from this part. The thread on it wears out and the cams slip when tightened. Therefore, there is an incorrect centering of the latter.
Also, the thread can be worn on the cams, which, like the nut, must be replaced. But if you do not find the necessary parts to change them, then you will need complete replacement of the cartridge ... When assembling the cartridge, the cams must be installed at the same level, in a compressed state, after which a nut consisting of 2 halves is put on, and after that the whole structure is placed in the body. When the malfunction is eliminated, you can assemble the screwdriver.
In practice, finding spare parts for a cartridge is troublesome. It is easier to buy a new chuck, since its price is not so high, within 300 rubles.
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The three main reasons that lead to the fact that you have to do the repair of the screwdriver with your own hands are:
Diagram of a screwdriver device.
Any screwdriver has the following basic elements in its design:
Engine.
Reverse.
Reducer.
Regulator of turns.
The transistor of the speed regulator, which is connected to the radiator.
The repair of the device most often has to be done in connection with the occurrence of various malfunctions that are characteristic of cheap and expensive devices. Among them stand out:
When a screwdriver breaks down, the main percentage of malfunctions is the battery.
Broken battery.
Broken button for turning on the device.
Burnt out anchor.
The presence of whistles and various squeaks during operation.
Increased tapping of the clamping chuck.
The impossibility of regulating the speed of the screwdriver.
The reverse of the screwdriver does not switch.
The motor of the machine does not stop turning after the screwdriver is turned off.
The device turns on for a split second, followed by wedging.
Consider the features of eliminating each of the listed malfunctions.
In order to make sure that the screwdriver battery is damaged, it must be checked with a multimeter.
The battery should be checked first before it can be replaced. The battery should be checked by routine measurement of the voltage level using a multimeter at the terminals of the device. You can also check with any other tester. In this case, there should be a coincidence of the output voltage of the batteries in working condition, if they are charged. The values 12V, 18V, etc. indicated on the battery cases must be strictly observed. If this condition is not met, then the device should be replaced.
Possible malfunctions of the screwdriver charger lead to the need to disassemble it, followed by checking using a tester that has already been used. Each battery included in a battery must be subjected to a similar test. After identifying the faulty elements, you should buy special elements of the same type with the same capacity in the store in order to install them in the places of the previous ones, replacing the old ones with new ones.
When repairing the power button, you must have special skills and relevant knowledge in the field of electronics. Disassembly of the apparatus should be carried out with the utmost care and care. Otherwise, opening the device may cause certain types of parts to easily fall out of the screwdriver.
It is best to first make a sketch of the order of arrangement of different springs, contacts and screws.
After you have made sure that the cause of the breakdown is in the battery, then it will be necessary to disassemble it.
When the case of the device is opened, the device must be checked for the presence of contacts that have darkened in it. If available, it is necessary to clean them with sandpaper.
When the switch has already been repaired, it is possible that the device will not adjust the number of revolutions if the trigger is pressed smoothly. However, the functions of the device are not lost when the trigger is fully pulled. In this case, the fault itself is associated with the adjustment circuit. In this case, a complete replacement of the switch is carried out.
If there is no reverse in the device, then it is replaced with a reverse switch, but you can also try to repair it. To this end, repairing the reverse is similar to repairing a switch button. The switch cover is lifted carefully. Then the contacts are checked, cleaned and assembled.
If burnt or deformed contacts are found under the cover, the reverse must be replaced. In the version of the button, when the reverse is assembled in its body, that is, inside it, the button changes completely.
In the event that, when the button is released, the screwdriver motor continues to work, then the button will have to be changed.
When, when the button is released, the motor continues to rotate, which did not happen before, then the button changes completely.The reason for the continued rotation of the button may be its release, which was not observed before. This requires a complete change of the button, or it is necessary to replace the transistor separately.
You can check the speed regulator using a multimeter configured for ringing the circuits. The governor circuit is not included in the general circuit acting as a result of the full push of the button. This is where the contact closure begins. Two wires are connected to the electric motor of the screwdriver, the same amount falls on the battery button.
The power button is connected to a regulating element or field-effect transistor through 3 wires, which is located outside the screwdriver body. It is necessary to connect the probes in order to dial the lead connected to the electric motor and to the input wire.
If possible, the probes are connected not only to the motor wire of the device, but also attached to the reverse input contacts. The device can show whether there is a contact or not. Further, in the same way, all measurements are carried out for the other wire, which is the input. Then you should move the reverse lever to repeat the measurements. If there are no contacts, then these changes affect the button.
The cause of the breakdown should also be looked for in the brushes of the screwdriver motor.
If all the elements of the device are in good working order, as shown by the operations that were carried out earlier, then it is imperative to check the condition of the engine brushes. This can be done by disconnecting the motor from the button by connecting a multimeter to its wires through the probes.
If there is little resistance in the circuit, then this may indicate that the brushes are worn out. In this case, the breakage of the anchor is not excluded, which can occur in rare cases. A winding break can also occur. In this case, a complete replacement of the engine is performed. If only the brushes are worn out, then you can restore the screwdriver motor with your own hands.
To restore the motors, for some models of screwdrivers, only the brushes are changed, and the element is not completely disassembled. For repairing other models, the back cover of the engine is separated with brushes from its body part. For this purpose, the flanging of the cover is bent without touching its edges, because they must be returned after the end of the assembly to their original place.
Flexible wire brushes are spot welded to attach to the holder. Soldering of wires for new brushes is possible. For this purpose, only refractory solder can be used.
Prolonged use of the screwdriver can cause the bearings to wear out or become clogged.
Before starting the assembly of the electric motor of the screwdriver using a thin wire, which serves as a clamp, each brush is removed in the brush holder, the cover is installed in its original place. In this case, the brushes release and bend around the body along the edges, which contributes to the best pressing of the back cover.
If the screwdriver works for a long time, then this may be accompanied by a process of curvature of the shaft related to the gearbox due to heavy loads and pressing the tool. The chuck, twisting around the shaft, sometimes causes a strong runout during the operation of the device. The support bush or shaft bearing can be severely worn. As a result of damage to the bush or only the bearing, and not the shaft, only replace them.
Sometimes it is impossible to start the engine for a certain fraction of a second, that is, it stops abruptly. This may be due to the failure of the gearbox. Often the malfunction occurs due to the breakage of the pin, which serves as an attachment to the satellite. It is possible to replace the carrier or the entire gearbox, which may fail if the gear teeth are worn out.
If, after carrying out all the above operations, no malfunctions were found in the device, then it is necessary to check the condition of the armature and the serviceability of the motor brushes. In this case, the engine should be disconnected from the switch button, and then the resistance should be measured by connecting a tester of any kind to the engine wires.If there is no resistance in the circuit at all, then this may indicate that the brushes are worn out. In this case, malfunctions in the motor armature are not excluded, which may be associated with a rupture of the winding. However, these types of problems may be rare.
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Video (click to play).
If the engine armature is completely burnt out, then the device engine is completely replaced. If only the engine brushes are worn out, then it is better to repair the device yourself. Before starting repairs, gently open the screwdriver motor housing so as not to damage its edges. All stages of work related to the replacement of brushes are indicated above. It is possible that the armature bushings were worn out due to the magnet, which came off and began to come into contact with the armature. After dropping a drop of special oil on the bushing, turn off the engine to wait until the oil has dispersed in all bushings. However, it still requires replacement over time.