DIY repair car wash

In detail: do-it-yourself car wash repair from a real master for the site my.housecope.com.

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Cleaning the garage, warehouse, car cleaning, and even your own summer cottage, becomes simple and easy if you purchase special equipment for this - a pressure washer. It is difficult to imagine a car service without a car wash; it can also be used to wash concrete mixers, pipes and other equipment well. Everyone knows very well how convenient pressure washers are for farmers - cleaning of stables and agricultural machinery turns into a quick procedure that even a beginner can master.

The cost of the device varies from 4,000 to 20,000 rubles, depending on the material used in the manufacture of the body and other important parts of the tool. Experts note the excellent quality of brass products, the pistons of which are made of cermet. The correct choice of a pressure washer is not complete without due attention directed to the supplied attachments, it is good if the following components are included:

  • cutters designed for working with dirt;
  • sandblasting and suction tip;
  • a variety of brushes;
  • corner nozzles.

For a high pressure washer to show a long service life, use a water filter, which protects the inner structure of the hoses from contaminated fluid flow. At the end of each work, unused water must be drained from the equipment and pressure must be relieved.

Such preventive measures will save the equipment from sudden breakdown, but this does not mean at all that a situation will not come when a full repair of the device is required. You can do it yourself, for this you just need to know some of the subtleties of modifying the instance.

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The main malfunction that can manifest itself after several years of active operation of the equipment is the bearing, which serves as a support for the swash plate pressing on the valve.

How does a breakdown manifest itself in Karcher:

  1. The pressure washer runs jerkily, the engine regularly refuses to start, and a knock is heard from inside the structure.
  2. The engine does not work at all, hums very much and heats up, literally plows with heat.

In this case, do-it-yourself Karcher sink bearing repair is the following sequence of manipulations:

  1. Remove the hose with the gun.
  2. Carefully disassemble the housing base, take out the electric motor equipped with the cylinder head.
  3. Unscrew 6 self-tapping screws from the electric motor, the caps of which are made in the form of stars.
  4. Open the box where the breaker is located and dispose of the capacitor along with the 2 power terminals coming from the breaker. Put the spring in a secluded place, if you lose it, it will be almost impossible to find the exact same part in stores.
  5. Using a vertical stand, fix it firmly to the floor.
  6. Place the pressure washer on this support with the electric motor pointing downwards.
  7. Unscrew the 4 screws carefully by 13.
  8. Oil will start to spill from the equipment, be careful.
  9. Drain the oil into a container and set aside the rubber seal.
  10. Inspect the condition of the clip with balls.
  11. Armed with a screwdriver that allows you to remove the sprocket head mounts, remove the center bolt. To do this, clamp the shaft on the other side using a gas wrench.
  12. Replace the bearing that is now visible.
  13. The assembly of the equipment is carried out in the reverse order.
  14. Do not forget to add new oil to the inside of the Karcher pressure washer.
Video (click to play).

Video instructions for eliminating possible breakdowns of Karcher equipment can be viewed below:

Before determining the method of how to repair the sink with your own hands, you need to determine the exact cause of the breakdown. The list of main faults includes:

  1. Reducing the pressure supply. In this case, there can be no question of any performance, the time of the procedure immediately increases. Repair consists in eliminating damage to the oil seals. Why do the oil seals break? Long-term use and low-quality impurities, substances in the used water spoil and quickly wear out the material. Nothing can be done here, except how to replace the oil seals with your own hands.
  2. One of the valves is defective. It is unlikely that you will be able to do it yourself, repair is most likely impossible without diagnostics with special equipment in the service center.

So that you do not have to face the listed malfunctions in the operation of the Shtil and Champion sinks, you should adhere to important rules and requirements:

  1. Pay attention to the quality of the water used, the liquid must not be contaminated.
  2. Repair of the pressure washer is not necessary if you make it a rule to carry out regular preventive maintenance of the product.
  3. Pay attention to proper voltage and change oil on time

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Do-it-yourself sink repair is, of course, a useful and developing business, but it's better to never face this need. The correct choice of a high-quality installation will help to avoid unexpected and premature breakdowns. On this issue, experts give several practical recommendations:
  1. "Champion" will appeal to those who appreciate the reliability and ease of use of technology.
  2. "Calm" is a surprisingly compact high-pressure washer, no less durable than the first instance.
  3. "Hooter" is universal, it makes it possible to use it in different jobs, but experienced clients already know that the Chinese "Hooter" often requires repair with their own hands.

Finally, it is worth noting that Interskol is highly productive, but despite this, it costs moderately, which is very pleasing for people who are strapped for money or do not want to spend a lot on a pressure washer.

Before we understand the reasons for the breakdown of sinks, let's first consider the variety of devices of this type. Different types of sinks are used depending on the needs of the user. The difference is in the way of operation and productivity. This range of high pressure washers needs to be described in more detail:

  • the main purpose of washing cars (cars, trucks), special equipment;
  • further in importance: washing of courtyards, workshops, building facades, using a high-pressure extension hose;
  • the third function (for industrial devices) pumping out liquid from flooded places;
  • using a special brush nozzle, you can clean the sewer using a pipe cleaning kit;
  • by adding special tools, you can organize the foam treatment of various painted surfaces using a jet tube with a nozzle.
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There are several types of sinks:

  • household - this is the most acceptable equipment for cleaning dirty surfaces mechanically in any hard-to-reach places. The difference between domestic and industrial washes is only in their compactness and mobility, low weight and size, which allows you to enjoy the result of cleanliness yourself, to save time at home, in the country, in the garage.
  • with water heating - designed for organizing cleaning of hard surfaces by double washing (high pressure, hot water).
  • without heating water. For example: Karcher K2 minisink
  • autonomous - access to the power grid is not necessary, performance is provided by a powerful gasoline engine. For example: autonomous device Karcher HD 9/23 G of the Advanced series

After winter, car enthusiasts often face the problem of building up operating pressure in a car wash. It seems that the car wash is working (the engine is noisy), but the pressure of the jet is not enough for efficient operation. In such cases, most often the reason lies in the malfunction of the bypass valve.

But before repairing, you should rinse and clean the nozzles well. If the removal of contaminants did not help, then this means that the bypass is jammed, and it releases pressure into the return line, as a result of which, even after releasing the trigger of the gun, the pump continues to work forcing the water to circulate in a circle. To check, you can simply change the jet nozzle to a mud cutter, the problem remains, so we can safely proceed to the repair.
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The essence of the repair is to flush the valve and its seat where it is inserted. To get to it you need:

- unscrew the protective external elements of the car wash

- dismantle the water intake pipe

- pull out the bypass valve with pliers

- we clean it from dirt and lubricate

- collect in reverse order

Usually, all repairs can take about an hour.

It often happens that devices that have become habitual fail. The equipment will have to be handed over for repair, bought a new one, or try to repair it on your own. It may well turn out that self-repair will not cause difficulties.

The low-cost high-pressure car wash (HPH) Elitech 1500 PC has served several seasons, having repeatedly paid for itself. One fine day, my favorite car wash refused to work. The required pressure was absent, and water flowed from the body.

After removing the plastic cover, the problem was identified. Due to the fact that the AED was left to winter at the dacha with water inside, the manometric shut-off valve was damaged. The water inside froze, and the ice damaged the plastic case.

An attempt to fill the crack with glue did not help, a fountain gushed out from under the plastic pusher, water got into the case with a microswitch (photo 1). It was decided to replace the faulty part.

Finding a spare part caused the greatest difficulty. Substitutes available on the Internet were offered for several thousand rubles, which is almost half the price of a new AVD. The market did not help either, the sellers could not even identify the valve. Oddly enough, the necessary spare part was found in an official service center.

The valve article (0901081280) was found on the Internet. It turned out that it is offered complete with a switch and a set of wires (photo 2), and the price is less than 300 rubles. Well, such a renovation is economically justified.

It is most convenient to unscrew the faulty valve with a head by 24 (photo 3, 4, 5). A serviceable part is carefully inserted (photo 6) and screwed into place. The switch body is connected to the valve. It is necessary to press down with effort on the body (photo 7). Without collecting the casing, water is connected to the mini-sink and the operability is checked. Everything, the repair is over.

For reassurance, you can also replace the switch body at the same time, because water got into it. This is also easy to do. First you need to open the black block that contains the wires. You need to unscrew two screws (photo 8 and 9). It is better to remember the position of the wires in the block right away, otherwise you will have to tinker with their reverse laying (photo 10).

Next, the wires are disconnected from the old switch body and new ones are connected. Assembly is carried out upside-down. Now the repair is over for sure.

Image - DIY repair car wash

Image - DIY repair car wash
  • Andrey Filatov

Image - DIY repair car wash

Washing a car, cleaning a garage or tidying up a summer cottage - all these works are greatly facilitated by a mini-wash. Some models are quite suitable for flushing pipes or concrete mixers. Unattractive and difficult work like cleaning stables or washing agricultural machinery is greatly simplified with the help of this miracle device. The topic of today's publication is the repair of a pressure washer with your own hands, because any technique tends to fail after a particular period of operation.

In order for the mini-sink to serve as long as possible, it is necessary to follow the not very complicated rules for the safe operation of the device specified in the instructions for use:

  • Remember to ensure that there is sufficient water in the sink. If this rule is neglected, the pump can quickly fail.
  • Take care not to bend the hose. Otherwise, the device will fail due to the excess of the water level. It will not be superfluous to make sure that you do not step on the hose or run over it with the wheel of the device.
  • Choose a mini-sink in such a way that it is equipped with a hose reel. In this case, the working life of the device will be much longer.
  • Remember to drain the water after you have finished using the appliance. Especially if you have operated your sink at low temperatures. Water, turning into ice, will provoke a breakdown of the device.
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Important! It is equally important to release pressure from the pump.

  • Use your mini-sink very carefully. Water is supplied at high pressure, so even small dents may appear on the surface of the car if used carelessly. Therefore, you do not need to bring the device too close to the surface to be treated.

Important! It is strictly forbidden to point the device at people or animals, as this may cause injury.

  • If you need to take a short break from work, never leave the device turned on.
  • Make sure that the water used is free of foreign matter.
  • Change the oil in time.

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These preventive measures will protect the worker and those around him. But this does not mean at all that the sink will work forever. Even with the most careful operation, breakdowns cannot be avoided. Consider the rules for repairing a broken Karcher car wash.

Most often, bearings fail over time, which serve as a support for the washer acting on the valve.

The symptoms of bearing failure are as follows:

  1. Unstable wash operation. In this case, the engine often does not start; a knock is heard inside the device.
  2. It also happens that the engine does not start at all, it gets very hot when turned on.

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Do-it-yourself mini-high-pressure washer repair is the following set of manipulations:

  • Remove the hose from the device together with the “gun”.
  • Disassemble the case, remove the motor.
  • Unscrew the 6 self-tapping screws located with an "asterisk" from the motor.
  • Open the box with the switch, remove the capacitor and power terminals that come from the switch.

Important! Watch carefully so that the details are not lost: it will not be possible to purchase something similar in the store.

  • Place the sink carefully on a horizontal surface, motor downward.
  • Prepare a container to drain the oil.
  • Unscrew the bolts by 13 (there are 4 in total).
  • Drain the oil into a previously prepared container, put the rubber seal aside.
  • Unscrew the bolt located in the center, having previously clamped the shaft with a wrench on the other side.
  • Replace worn bearing.
  • Assemble the mini-sink in the reverse order, remembering to fill in new oil.

Important! The original oil is difficult to find, so use a suitable analogue.

In addition to bearing failure, the following failures also occur:

  1. Reducing the pressure. The performance of the device decreases, the time for performing washing procedures increases dramatically. The cause of this trouble is damage to the oil seals. Oil seals fail due to prolonged operation of the sink and the presence of impurities in the water. You can solve the problem by replacing the oil seals.
  2. Valve defective. It is hardly possible to make an independent repair, therefore it is much wiser to contact a service center.

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