In detail: DIY repair of a Hyundai Sonata from a real master for the site my.housecope.com.
Since the purchase of Sonya, the adjustment of the driver's seat did not behave much correctly.
To be more precise, the seat did not move well back and forth.
You poke this joystick, but nothing happens.
This was especially troubling after washing, if I was a fool or the washers are great masters, their seat always moved perfectly, and after cleaning the salon I had to poke this joystick 100,500 times to move.
And once again, after washing, unable to drive up to the steering wheel, I decided to disassemble and look.
We remove the levers from the joystick, just stupidly pull them towards ourselves.
We remove the cover, which actually hides the entire mechanism.
The joystick is attached to the pad with two bolts.
Disconnect the joystick and begin to disassemble it.
Why him? YES xs)
Actually, there is nothing difficult in disassembling the joystick
We need to get to this
Attention
Do not lose the two balls, the size of a match head, that are inside the mechanism.
Unfortunately, I did not take a photo of the insides, it was not before that.
Actually, when everything was removed and disassembled, I found out that carbon deposits had formed on the contacts, which actually interfered with the correct work, I cleaned and collected everything.
Putting it all in reverse order
We check everything works.
And we rejoice at the work done and our golden pens!
Thanks to all)
Since the purchase of Sonya, the adjustment of the driver's seat did not behave much correctly.
To be more precise, the seat did not move well back and forth.
You poke this joystick, but nothing happens.
This was especially troubling after washing, if I was a fool or the washers are great masters, their seat always moved perfectly, and after cleaning the salon I had to poke this joystick 100,500 times to move.
And once again, after washing, unable to drive up to the steering wheel, I decided to disassemble and look.
We remove the levers from the joystick, just stupidly pull them towards ourselves.
We remove the cover, which actually hides the entire mechanism.
Video (click to play). |
The joystick is attached to the pad with two bolts.
Disconnect the joystick and begin to disassemble it.
Why him? YES xs)
Actually, there is nothing difficult in disassembling the joystick
We need to get to this
Attention
Do not lose the two balls, the size of a match head, that are inside the mechanism.
Unfortunately, I did not take a photo of the insides, it was not before that.
Actually, when everything was removed and disassembled, I found out that carbon deposits had formed on the contacts, which actually interfered with the correct work, I cleaned and collected everything.
Putting it all in reverse order
We check everything works.
And we rejoice at the work done and our golden pens!
Thanks to all)
Hyundai Sonata EF (Mark IV, restyled 2001 (V), Sonica) professional manual for operation, maintenance and repair with gasoline engines: G4JP Sirius II 2.0 l (1997 cm³) 131-137 hp / 96-101 kW, 4G64 Sirius II 2.4 l (2351 cc) 142-146 hp / 104-107 kW and G6BA Delta 2.7 l (2656 cc) 173 hp / 128 kW; technical characteristics, wiring diagrams, device, diagnostics, design features. Production and practical edition of a middle class passenger car Hyundai Sonata with four-door sedan bodies, front-wheel drive models of the fourth generation after restyling from 2001 to 2004 (TagAZ until 2012)
Installing the timing belt.
1) Install the timing belt counterclockwise over the tensioner pulley and crankshaft sprocket.
Hold the belt on the tensioner pulley with your left hand.
2) While tightening the belt with your right hand, slide it over the sprocket of the oil pump.
3) Slide the belt onto the idler roller.
4) Place the belt over the intake camshaft sprocket.
5) Rotate the exhaust camshaft sprocket clockwise one tooth until the sprocket is aligned with the timing mark.
6) With both hands tightening the belt, slide it over the exhaust camshaft sprocket.
7) Raise the automatic tensioner roller slightly so that there is no slack in the belt, then pre-tighten the roller bolt.
8) Check the alignment of all sprocket marks with the timing marks.
9) Remove the dowel pin from the auto tensioner housing.
10) Turn the crankshaft two turns clockwise and leave it stationary for about 15 minutes.
11) Measure the protrusion "A" of the tensioner rod (distance between the lever and the tensioner housing) and check that it is within the nominal range.
Nominal value. 6-8 mm
12) Tighten the tensioner pulley bolt to rated torque.
Torque . 43-55 Nm
13) Install the upper and lower timing belt covers and tighten the cover bolts to the rated torque.
Torque:
Bolts "A" and "B". 8-10 Nm
Bolt "C". 10-12 Nm
14) Install the crankshaft pulley, coolant pump pulley and install the ancillary drive belts.
15) Adjust the tension of the ancillary drive belts.
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Projected dimensions are those dimensions that are measured when the measurement points are projected onto a reference surface, and reference dimensions used for body modifications.
If you are adjusting the track sensor probe length, measure by extending the single probe an amount equivalent to the difference in height between the two planes.
Hyundai Sonata car repair description
Actual dimensions are dimensions that show the actual linear spacing between measurement points and are reference dimensions. They are used if a tracking sensor is used for measurement.
Check the distance by adjusting both probes to the same length first.
Measurements should be made between the centers of the holes.
Warning
Check the probes and the sensor itself to make sure there is no backlash
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Repair and maintenance manual, as well as electrical circuit diagrams Hyundai Sonata V since 2001 release.
Contains recommendations for operation, safety rules for operating a car and carrying out repair work, malfunctions on the way, maintenance. Do-it-yourself repair of the Hyundai Sonata 5, the engine, as well as the repair of its main systems: power supply, lubrication, cooling, exhaust gases are considered in detail with photographs. The authors also describe the repair methods: transmission, chassis, steering, brake system, generator, starter. The manual contains information on models with petrol engines 2.0 l. (R4, 16V) and 2.7 l. (V6, 24V).
The appendices contain information necessary for operation, maintenance and repairs about the tightening torques of threaded connections, used lamps and spark plugs, used fuels and lubricants.
Publisher: Third Rome
Russian language
Technical documentation for car repair Hyundai Sonata
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The front cover of the block of cylinders and the oil pump of DOHC engines Removing
Remove the timing belt (see article "timing belt").
Remove the bolts securing the oil pan.
Figure 1. Front cover of the cylinder block, oil pump and balancing shafts: 1 - rear bearings; 2 - front bearing; 3 - right balancing shaft; 4 - gasket; 5 - the front cover of the cylinder block; 6 - bolt, 20-27 N m; 7 - bolt, 34-40 Nm; 8 - oil filter; 9 - cork; 10 - a sealing ring; 11 - bolt, 15-22 Nm; 12 - oil drain plug; 13 - gasket; 14 - the lower section of the oil pan; 15- upper section of the oil pan; 16 - oil intake tube with a strainer; 17 - gasket; 18 - a leading gear wheel of the oil pump; 19 - driven gear wheel of the oil pump; 20 - oil pump cover; 21 - bolt, 15-18 Nm; 22 - left balancing shaft
Tap the oil pan with a rubber mallet and remove the top and bottom sections. Unscrew the bolts, remove the oil strainer and gasket.
After loosening the bolts, remove the front cover assembly.
Remove the oil pressure switch.
Remove the bracket and oil filter gasket.
Figure 2. Using the special tool (09213- 33000) to remove the plug from the front cover of the oil pump.
Use the special tool (09213-33000) to remove the plug from the oil pump front cover assembly.
Remove the plug from the left side of the cylinder block and insert a screwdriver into the hole to lock the left balance shaft in its original position. For this purpose, use a screwdriver with a depth of more than 60 mm.
Remove the oil pump drive gear and remove the left balance shaft retaining bolt. Remove the front cover bolts, remove the front cover assembly and gasket, then remove the two balance shafts from the cylinder block.
Figure 3. Removing the oil pump cover from the front cover.
Unscrew the screws and remove the oil pump cover from the front cover.
Remove the oil pump gears from the front cover.
Check the front cover lubrication holes for clogging and clean if necessary. Check the front balance shaft bearing for wear, damage, or seizure. If the bearing is defective, replace the front cover.
Check the front cover for cracks or damage and replace if necessary. Check the front crankshaft oil seal for worn or damaged lips, replace if necessary. Check the elongation of the circlip compressing the sealing lips of the gland and, if necessary, replace the gland.
Check the oil pressure sensor of the Hyundai Sonata engine, you can carry out a full check of the oil pressure sensor as described in the article (Hyundai Sonata oil pressure sensor).
Install the gears of the oil pump in the front cover and, while turning them, make sure that they rotate smoothly and there is no backlash.
Check the gear tooth surfaces for wear or damage, check for wear on the front cover mating surfaces and Hyundai Sonata engine oil pump cover.
Figure 4. Using a dipstick to measure the clearance between the oil pump gear and the engine front cover on the Hyundai Sonata.
Install the drive and drive gears in the front cover. Measure the clearance between the gears and the front cover.
The gap between the drive gear and the front cover, mm:
- nominal = 0.16-0.21
- maximum allowable = 0.25
The gap between the driven gear and the front cover, mm:
- nominal = 0.18-0.21
- maximum allowable = 0.25
Figure 5. Using a metal ruler and feeler gauge to measure gear side clearance Hyundai Sonata Oil Pump
Measure the side clearance of the oil pump gears with a metal ruler and feeler gauge.The nominal side clearance of the drive gear of the oil pump is 0.08-0.014 mm, the driven gear is 0.06-0.012 mm.
The maximum permissible clearance of the gears (driving and driven) of the oil pump is 0.25 mm.
Check the oil pan for damage, damage or cracks and replace if necessary.
Check the oil strainer for breakage, damage or cracks and replace if necessary.
Figure 6. Alignment of marks (1) when installing oil pump gears in the front cover of Hyundai Sonata
Lubricate the oil pump gears and install them aligning the marks on the gears. Install the front crankshaft oil seal into the front cover with a special tool.
Install special tool 09214-32100 on the front end of the crankshaft and apply a thin layer of engine oil to the outside of the special tool for installing the front cover. Install a new gasket on the front cover assembly and temporarily tighten the shoulder bolts.
Figure 7. Location and length (L, mm) of bolts securing the front cover / oil pump to the cylinder block on Hyundai Sonata.
Install the front cover assembly with a new gasket and tighten the fastening bolts to a torque of 20-27 Nm.
Insert a screwdriver into the hole for the plug to lock the left balance shaft. After making sure the shaft is in the correct position, replace the bolt and tighten it to the specified torque.
Install a new O-ring into the groove in the front cover.
Install the plug with a special tool and tighten it to a torque of 20-27 Nm.
Figure 8. Place of sealant application to the groove of the oil pan flange and the sequence of tightening the oil pan mounting bolts on Hyundai Sonata engines: 1 - oil seal housing; 2 - bolt, 30-42 Nm
Apply a coat of sealant to the groove in the oil pan flange.
Attention! The sealant layer should be about 4 mm thick. Install the oil pan within 15 minutes after applying the sealant.
Note the different lengths of the oil pan mounting bolts.
Install the upper and lower sections of the oil pan and tighten their bolts to a torque of 10-12 Nm.
Figure 9. Place of applying sealant to the threaded part of the oil pressure sensor (2) and using a 24 mm wrench (1) to screw it in
Using a 24 mm wrench, screw in the oil pressure sensor, having previously lubricated the sensor thread with a layer of Threebond 1104 sealant or similar, the tightening torque of the oil pressure sensor is - 8-12 Nm.
Attention! Do not over-tighten the pressure sensor, otherwise there is a risk of breakage.
Unscrew the oil pressure sensor using a 24 mm wrench.
Attention. Be careful not to damage the sensor as sealant has been applied to the threads.
Remove the oil filter and oil pan.
Figure 10. Oil pump and oil pan of Hyundai Sonata V6 engines: 1 - oil pump cover; 2 - outer rotor of the oil pump; 3 - internal rotor of the oil pump; 4 - oil pump housing; 5 - bolt, 12-15 Nm; 6 - crankshaft pulley; 7 - crankshaft oil seal; 8 - plunger; 9 - spring; 10 - threaded plug; 11 - the upper section of the oil pan; 12- lower section of the oil pan; 13 - bolt, 10-12 Nm; 14 - oil pressure sensor, 15-22 Nm; 15- oil filter; 16 - lower partition; 17 - bolt, 15-22 Nm; 18 - oil intake pipe with a strainer; 19 - gasket; 20 - upper partition; 21 - bolt, 8-12 Nm
Remove the oil screen and gasket.
Unscrew the three bolts securing the bracket, remove the oil suction tube with a strainer and the gasket.
Remove the safety valve screw plug from the oil pump housing.
Remove the oil pump housing.
Check the oil pump housing for cracks or damage.
Insert the rotors into the oil pump housing and measure the clearances with a feeler gauge.
The nominal clearance between the rotor and the oil pump housing is 0.100-0.181 mm.
Figure 11. Using a metal ruler and a dipstick to measure the side clearance of the rotors of the Hyundai Sonata oil pump
Measure the side clearance of the oil pump gears with a metal ruler and feeler gauge. The nominal side clearance of the oil pump rotors is 0.040-0.095 mm.
Check that the relief valve plunger moves smoothly.
Check the safety valve spring for deformation or cracks.
Check the oil pan and oil strainer for breakage, damage or cracks and replace if necessary.
Install the oil pump housing and gasket.
- Oil pump housing retaining bolts = 12-15
- Oil pump cover retaining screws = 8-12
Install the oil seal in the oil pump housing with the special tool (09214- 33000).
Install the plunger and spring of the safety valve, screw in the screw plug to a torque of 40-50 Nm. Install the oil strainer with a new gasket and tighten the mounting bolts to 15-22 Nm.
Clean the mating surfaces of the cylinder block and oil pan.
Apply a coat of sealant to the groove in the oil pan flange.
Attention! The sealant must not protrude more than 4 mm from the groove in the oil pan flange. Install the oil pan within 15 minutes after applying the sealant.
Make sure no sealant gets inside the oil pan.
Install the upper section of the oil pan and tighten the mounting bolts.
Figure 12. The location of the bolts of the upper section of the oil pan Hyundai Sonata with V6 engine: 19-28 Nm; 5-7 Nm; 30-42 Nm
Figure 13. The sequence of tightening the bolts of the upper section of the oil pan, marked with asterisks: * 19-28 Nm; ** 5-7 Nm; *** 30-42 Nm
Tighten the bolts securing the upper section of the oil pan in the sequence shown in Figure 13.
Using a 24 mm wrench, screw in the oil pressure sensor, having previously lubricated the sensor thread with a layer of Threebond 1141E or ЗМ ATD 8660 sealant.
Attention! Do not over-tighten the oil pressure sensor, the thread is thin enough and the sensor is fragile. Tightening torque of the oil pressure sensor = 15-22 Nm.
Figure 14. The sequence of tightening the bolts of the lower section of the Hyundai Sonata oil pan.
Install the upper section of the oil pan and secure it with bolts, tightening them in the sequence shown in the figure.
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free, without registration and SMS Hyundai Sonata
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