In detail: DIY repair of a circulation pump from a real master for the site my.housecope.com.
The circulation pump is often used in individual heating systems in private houses. This equipment makes it possible to efficiently circulate the coolant along the circuit, which ensures a stable temperature throughout the room. The quality of heating depends on the operation of the device.
Circulating pumps serve for a long time and are rarely damaged. However, if malfunctions occur, you can repair the device yourself. It is also important that pumps of different models have the same principle of operation, are subject to the same breakdowns, therefore, the methods for their elimination are the same.
In large rooms, the pipes are long and the water circulates in the system slowly, having time to cool down before returning in a closed loop back to the boiler for reheating. To solve this problem, they resort to the help of circulation pumps, which forcibly force the coolant to move faster along the contour. to the menu ↑
To repair the equipment yourself, you should know its device:
Steel body, elongated horizontally. It contains all the elements of the system. The body can also be made of aluminum alloy or stainless steel.
Electric motor and rotor housed in a housing.
Impeller with blades fixed to the rotor. The blades are curved in the opposite direction from the movement of the wheel. This part is made from durable polymers.
When the pump is turned on, water in the circuit is drawn into the inlet by the rotation of the wheel. In the chamber, centrifugal force acts on the water, pressing it against the walls of the chamber and pushing it out. After that, the pressure drops and water is pumped back into the pump.
Video (click to play).
The device of modern circulation pumps
With such a continuous cycle of operation, the temperature in the heating system is constantly kept at the same level. This saves fuel or energy costs. to the menu ↑
What breakdowns can occur and how to repair the circulation pump with your own hands? Let's figure it out. to the menu ↑
Foreign object in the impeller chamber.
Prolonged downtime of the apparatus led to oxidation of the rotor shaft.
The power supply to the device terminals is interrupted.
In the first case, you can eliminate the malfunctions by carefully removing the device and unscrewing the housing in the impeller area. If there is a foreign object, remove it and turn the shaft by hand. To avoid re-entry of foreign matter, a filter should be installed on the nozzle.
The humming of the pump can also be observed during prolonged downtime and shaft oxidation. It is necessary to thoroughly clean all oxidized areas and lubricate the movable parts of the working unit.
The circulating pump hums even if the power supply fails. First check the voltage with a tester. If the cable is damaged or broken, it should be replaced. If the cable is in order, look at the voltage at the terminals. The infinity icon on the tester indicates a short circuit. A lower voltage means an open winding. In both cases, it is necessary to replace the terminals. to the menu ↑
The pump does not work when there is no mains voltage. The tester checks the voltage, as well as the correct connection of the device to the power supply.
Circulation pump shaft
If there is a fuse in the pump, there is a risk that it will burn out from power surges. If this happens, replace the fuse. It is advisable to install a reliable stabilizer. to the menu ↑
Limescale deposits between the moving parts of the appliance.
Incorrect connection of the pump in the area of the terminals.
The pump can turn on, but also stop immediately if there is scale. Remove limescale and lubricate the joints between stator and rotor.
In the second case, check the tightness of the fuse on the device. It is removed and all clamps are cleaned. All wires must be correctly connected in the terminal box. to the menu ↑
If the pump is noisy, it could indicate the presence of air in the system. It is necessary to bleed the air from the pipes, mount a unit in the upper part of the circuit so that the air is released automatically.
The pump can also make noise due to wear on the impeller bearing... It is required to disassemble the body of the device, and, if necessary, replace the bearing. to the menu ↑
If the activation of the pump is accompanied by vibration and noise, then the reason is insufficient head in a closed circuit. You can solve it by adding water to the pipes or increasing the pressure at the pump inlet. to the menu ↑
With a low pressure or when the pump almost does not pump the coolant, check the direction of rotation of the impeller in the body of the apparatus. If the impeller turns incorrectly, then you made a mistake when connecting the pump to the terminals in phases, if you use a three-phase network.
A decrease in head may result from the high viscosity of the coolant. At the same time, the impeller experiences increased resistance and does not work well, not at full strength. It is necessary to check the mesh filter and clean it. It is also advisable to check the cross-section of the pipes of the holes. After that, you will need to adjust the correct parameters of the pump. to the menu ↑
The pump will not turn on if there is a power problem. It is necessary to check the phases and fuses. If they are in order, then the drive winding has burned out. In this case, you will have to seek help from specialists.
The internal surfaces of the pump must be free of rust
When diagnosing equipment, you can use the indicator - a tester of the rotation of the circulation pump shaft. It allows you to make sure that the pump is working without being connected to the mains. to the menu ↑
The temperature of the pump must be the same as the temperature of the pipes of the heating system. If the circulation pump heats up and its temperature is higher than that of the pipes, then there are errors in installation or a problem with operation. Let's consider why the device is heating up.
If installed incorrectly, the pump starts to overheat immediately after switching on. Installation errors are the easiest to spot.
Clogged loop. Rust and various deposits accumulate in the system. This leads to a narrowing of the diameter of the passage for the coolant. The load on the machine increases and the engine overheats. Preventive maintenance of the system will be required.
Rust, debris, limescale in clogged communications can get into the pump and jam the electric motor, causing it to warm up. Disassemble and clean the device, otherwise the motor coils will quickly fail.
The pump is also heating up due to a lack of bearing lubrication. Under these conditions, they wear out much faster, thereby reducing the service life of the entire apparatus. The motor is seized. The pump should be taken to a workshop.
When the mains voltage is below 220 V, the pump overheats and can quickly fail. Determine the voltage in the network as soon as the engine starts to warm up in order to immediately exclude or confirm this problem.
If the circulation pump heats up, you do not need to disassemble it immediately. First, measure the voltage in the network. At normal voltage, the system is washed with caustic soda, leaving it in the pipes for an hour, and then drained. If the pump is still warming up, you will need the help of specialists. to the menu ↑
In order for your pump to serve for a long time and reliably, you should follow the operating rules and carry out regular preventive maintenance.The apparatus should be inspected periodically:
If a leak is detected at the joints, replace the gaskets and seals.
Check the grounding.
Extraneous sounds should not be present when the engine is running.
There should be no strong vibration.
The line pressure is measured.
The pump must be dry and clean.
Every two to three years, the device is cleaned, all of its components. Regarding models that can be disassembled. Pumps with one-piece or pressed-in casing cannot be repaired, and if a breakdown occurs, it is replaced with a new one. How to disassemble a circulation pump yourself?
Testing and repair of the electrical unit of the circulation pump
To do this, you need a hex wrench, a flat screwdriver (slotted) 4 and 8 mm, a Phillips screwdriver.
First, all the water is drained from the system, the pump is dismantled and then they are disassembled.
Using a wrench or a screwdriver, unscrew 4-6 bolts on the body at the point where the pumping part is connected to the shell.
The shell is removed, while the impeller remains on the rotor shaft with the engine.
Drainage holes are found around the perimeter. There should be four of them. With a slotted screwdriver, little by little pry the jacket of the electric motor compartment under the impeller. The shaft with the rotor and the impeller must come out of the grooves and the stator cup.
The disassembly of the unit is now complete. Next, the rotor, impeller, shell are cleaned from scale and plaque without damaging the parts. Do not use coarse abrasives. It is recommended to clean the parts with a hard polymer bristle brush. You can use cleaning agents that contain a weak solution of hydrochloric acid. Sometimes they use fine emery - "zero".
Popular manufacturers of circulation pumps are Webasto, Wilo, Ggrundfos, Dab. Models of these brands are reliable, and damage can occur only if the operating conditions are not followed. If you still have to resort to repairing the circulation pump, then finding and purchasing the corresponding parts on the Internet will not be difficult. A repair kit for the circulating pump u 4814, which is very popular in the modern market, like other models, can be ordered in many online stores. to the menu ↑
Do-it-yourself heating circulation pump repair is a rather difficult task. To do it correctly, you need to understand the design and features of such equipment.
Pump circulation devices, often called pumps, are popular among owners of summer cottages, private housing construction, apartments with autonomous heating, and country cottages. The choice of such devices is quite large these days. Circulation pumps differ from each other in technical characteristics. However, their overall design remains unchanged.
The device of the circulating pump is as follows: the device has a housing made of carbon steel, stainless steel or strong aluminum-based alloys. The pump is made elongated horizontally. An electric motor with a rotor is installed in the housing. The motor power is quite high. It varies depending on the equipment model. The rotor is equipped with an impeller made of ultra-strong polymer compounds or steel. It is equipped with special blades. They bend in the opposite direction to the rotation of the wheel.
An electric motor with a rotor is installed in the pump housing
In some cases, the pumping equipment assemblies are not enclosed in one casing, but in several separate blocks. Such pumps for two- and one-pipe heating systems are called console. There are two types of pumps - wet and dry. The first of these devices are made in the form of a monoblock. They have an affordable cost, they work almost silently. Dry pumps are in most cases made of cantilever type. The electric motor is installed in a separate unit. The rotor of the engine is rotated through a special coupling.Dry pumps are structurally more complex due to the presence of a drive mechanism.
The principle of operation of the described devices:
After starting, the electric motor starts to rotate the impeller on the rotor.
The liquid enters the central part of the pump device.
The blades on the impeller throw the used heat carrier (oil, water) to the outside of the housing.
Centrifugal force begins to act on the liquid. Due to this, the coolant enters the outlet pipe.
After all these operations, a drop in pressure is observed in the chamber, due to which the pump receives another portion of the pumped liquid. This ensures the continuity of the pump.
Repairing circulation pumps requires dismantling and (usually) disassembling them. Removing the pump is easy. It will be necessary to de-energize the device, close the bypass heating pipe - bypass, if one was installed, and then carefully unscrew all the shut-off valves that fix the pump. Then you can safely dismantle the pump.
Disassembling the device will have to tinker a little longer. But this operation is quite feasible. Stock up in advance with a hexagon, a Phillips screwdriver, a liquid wrench - a special aerosol composition that is applied to fasteners that have become stuck during operation and allows you to unscrew the latter without difficulty. If the pump has not been disassembled for a very long time, the use of the specified aerosol is mandatory. How to disassemble a circulation pump?