DIY TV repair VAZ 2109

Replacing the "TV" radiator frame with a VAZ is easy! Especially having a grinder and a welder on hand. This is not a lesson, I am not teaching anyone, I am just showing how I do it.

when will there be a sequel with the Muscovite?

oh mneb so, garage, welder, grinder, drill and machine go there and pick it

Nice vidos, helped me, thank you)

Danil has such a question replacing the thresholds on the 9tke and the entire bottom, where is it better to start cutting off the rapids to make sure that the useliters are alive? and weld the thresholds and then cut the bottom?

and the herring will not be torn off corners

better remove the stretch, it will break everything that you welded on

And how much metal is there for attaching the radiator?

great fellows, but here the client with the profile messes up too rigid the structure turns out to be tearing faced with such a misfortune

I like that the author does not use foul language. And he explains everything in an accessible way.

Hello MadeInGarage, tell me how much such work costs.

The author is a young fellow, I once strengthened the rigidity with a corner and the rigidity is normal and lasts longer, so I drilled this brute force just in this bank rigidity only near the spars there is not much sense in cracking. guys just don't take AvtoVAZ, but for working with such a replacement and painting, the truth is still partial replacement of mud flaps and herrings with materials and paint take from 18,000 tr try to appreciate your work

Use Movil. Before welding, coat all seams that cannot be reached after welding. Of course, you shouldn't breathe this. On dry I do not advise to cook the body parts of the car.

Tell me, do you do this for yourself or do you have money from this?

Helpful video, thank you! Subscribed! I will be grateful. if you check out my channel! Good luck!

Professional however.! Good luck.

Hammer! Everything is very detailed and intelligible! Like!

Why strengthen what, according to the creators' conception, should break? so only trouble will be (the defenders will burst, they will vomit across (Do not make those orders for which they will rot you, good luck!

But you shouldn't have put yellow crabs and a stretcher! The crab MUST burst, otherwise you will soon digest the TV again, for it will vomit the area under the crab

Wow, an interesting video, I will probably subscribe!

Replacing a TV with a VAZ 2109 is not changing a wing, you have to work hard. In time, this lesson can take 5-6 hours. The reason for the replacement is most often the age of the car and the constant impact of an aggressive environment on the lower part of the radiator grill, which actually makes it rust. In a weak point, the TV can burst and lead to damage with serious consequences, since the engine may sag. You can replace the radiator grill yourself (if you have a welding machine), but it is better to give it to a service station.

Replacing the TV with a VAZ 2109, consisting of two parts, is carried out both as a complex and separately. In case of breakage, crack, you can weld the burst place, but it is better to change everything together.

1. All parts of the new radiator have been exposed with shipping primer, which will have to be ripped off, primed again with automotive primer and painted. This must be done before installation on the car, since after, from the side of the engine compartment, there will be no such possibility.
2. Dismantle the old grille. Basically, it is always fastened by welding, and bolts are not used, therefore, using a chisel and a hammer, we remove spot welding.
3. The next step in replacing the VAZ 2109 TV will be the installation of a new radiator grille. It is necessary to make a control measurement and weld on a new frame. A mandatory procedure is cleaning the welding points with a grinder, followed by putty and priming of the entire surface.
4.The preparatory stage is over, you can start painting the TV from the outside. The TV is not necessary, but it is also desirable to treat it with anti-gravel.
5. Install all parts of the car in reverse order.
The replacement of the TV with a VAZ 2109 is completed.

Radiator frame and its repair

The body structure of the VAZ-2109 car is made in the form of a metal frame. The frame is spot welded from stamped parts.
Therefore, you can change individual elements of the body, bypassing other places. On a vaz 2109, the radiator frame is replaced when cracks appear on it.
Since the engine mount is installed in the lower part of the frame, the engine itself sags when it is loosened. Replacing the radiator frame of a VAZ 2109 can be done easily and on your own.

Replacing the radiator frame on a vaz 2109

The radiator frame has two parts:

Note: When purchasing frames, you need to inspect them. They do not have packaging, and loading and unloading is done manually. Therefore, they can have concavities, metal deterioration.

To carry out repair work, you need to prepare tools, materials, power tools:

• a set of keys full set;
• locksmith - chisel, hammer;
• electric welding machine;
• electrodes dia. 2 mm;
• drill;
• drill diam. 5-6 mm;
• a grinder with a grinding wheel, have a metal disc in stock;
• primer;
• paint;
• solvent;
• aerosol can with anti-gravel composition in black Body 950;
• cotton gloves;
• tarpaulin mittens;
• rags;
• fire extinguisher - check the expiration date;
• plastic containers for 6-7 liters, they can be made from 10 liter canisters;
• protective goggles;
• brushes;
• moisture resistant sandpaper.

Replacing the lower cross member of the radiator frame vaz 2109

Place the vehicle on a level surface:

• Open the hood.
• Open the cap on the expansion tank.
• Place a container under the cooling radiator, open the drain plug.
• Drain the antifreeze.
• Place the second prepared container under the engine, drain the antifreeze from it.
• Then put, tighten the plugs.
• Disconnect both terminals from the battery.
• Remove the battery.
• Place wheel chocks at the rear under the wheels.

Advice: before raising the front end, it is advisable to remove the rims. Since during welding, a spark can hit the rubber cylinders.

• Raise the front of the machine with a jack.
• Install standard supports.
• Align the front of the body straight. You can apply a level.
• Remove the front grille.
• Unscrew the headlight mountings from the engine compartment, disconnect the terminals.
• Take them out, put them on the shelving in the garage.
• Unscrew upper radiator mounting. First, remove the wiring terminals from the fan, remove the wires as far as possible from the planned work area. If possible, wrap the wires with a tarpaulin cloth.
• Tilt the radiator towards the engine, unscrew the clamps securing the pipes.
• Remove the pipes. Move them away from the front end.
• Remove the radiator and fan assembly.
• Remove the radiator inserts from the lower channel.

Vaz 2109 radiator frame panel

When carrying out work by one motorist, it is necessary to prepare the purchased parts:

• Remove the transport primer from the frame parts. Pay main attention to welds, bends.
• Weld the joints with welding.
• Clean with a grinder. Straighten if necessary.
• Apply a thinner with a brush to degrease the metal.
• First of all, the internal parts must be primed, since after their installation they become inaccessible from the engine.
• After checking these parts in place, mark them.
• Connect them together with clamps.
• Carry out welding work on their connection. Start welding parts from the top, gradually move to the bottom.
• Clean welded joints.
• Strip the frame from the front down to metal.
• Cover with a primer, then paint with one coat of paint.
• A sealant is applied.

While the parts are drying, you need to cut the old frame.

Note: before cutting, you need to select a wooden even block and cut off to fit the space from left to right. On the block, make marks of the frame, at the installation points and in the middle of the frame.
To prevent welding sparks from hitting important parts, put a sheet of metal in front of the engine, and cover the engine with a tarpaulin. After that, start cutting.

• Use an electric drill to drill the spot welds at the attachment points. The outer part of the frame is welded to the side members (see Replacing the front side member with a vaz on your own).
• Now cut off the remaining welds with a chisel.

Note. If it does not give in well, put a cutting disc on the grinder. Carefully, taking great care when cutting, trim the welds.

After cutting the frame, inspect the internal surfaces of the engine compartment. If necessary, clean up any faults found.
Apply a primer, sealant.

• Try on a new painted frame.

Note. On the VAZ 2109, the radiator frame is already painted.

• Put the rail.
• If all the marks marked on the rail coincide with it, then the broker must mark the welding points.
• If there is a mismatch, the frame must be trimmed (adjusted). Try it on again.
• Only after making sure the installation is correct, drill the holes.
• Welding to make points on the ground (bait).

Step aside, from the side to inspect the work done. Since if the radiator frame is incorrectly installed, the constructive work of the lighting devices will be disrupted, the engine mount may be displaced.
Consequently, the correct operation of the entire vehicle system will be disrupted.

• After inspection, checking - weld all joints by welding.
• Lower the hood, check it is closed, if necessary, make a small straightening.
• Wait until the parts to be welded have cooled down a little.
• Grind the welded joints with a grinder, sandpaper.
• Carry out filling work on all welded joints.

Note: when cleaning, it is advisable to moisten the metal with water in order to prevent it from heating.

• Paint the front of the grille with primer.
• Treat with aerosol sealants from a can.
• Color the frame twice.
• Only then proceed with the assembly. Assemble in reverse order.

Do-it-yourself replacement of the radiator frame. This should be done only after a complete, detailed study of the video or photo.
It is also necessary to familiarize yourself with the instructions for carrying out the work. Take all precautions so as not to cause a fire or increase the cost of repairs.
Careful attention to welding activities, working with a power tool is a guarantee of safety. Correctly, technically competently carried out repairs guarantee high-quality operation of the vehicle.

Replacing the "TV" radiator frame with a VAZ is easy! Especially having a grinder and a welder on hand. This is not a lesson, I am not teaching anyone, I am just showing how I do it.

Well done, clearly, curly and competently

How much does this work cost?

What is the correct name of the TV?

all not conscientious craftsmen who save time, hack

Damn nakrnet, then I understood why the problem with the telecom is happening. Thank you

Hello, when do you weld the gas tank off the car?

A question about the rubber on this machine, what is the name of the manufacturer who? I really liked the tread pattern, I really wanted to buy one.

MAGOMED. SARSIEV. ... the car is not mine, but what kind of rubber was there three years ago, I don't even know

Salam aleikum, the idea with a professional pipe for amplification is cool, well done. 👍👍👍

Well done guy special respect for strengthening the TV well done

Danil good day, question; Do you know the fate of this tube-reinforced element today?

Thank you MadeInGarage. I will practice too.

Greetings! Yes, from time to time I see this nine. Everything is fine so far, there are no cracks, everything is functioning.

Why are the right bumper openings half-covered by the TV? the wrong TV?

The black shipping soil must be removed completely, and not cleaned at the welding points.

Everything is done ok! Tell me why did you change it at all? The telly does not seem to be bent and not rotten.

It burst along the bottom in the area of ​​the front cushion attachment, was welded several times and burst again. In general, they asked to change it.

Very nice and high quality!

Ingenious and simple. And the main thing is pleasant: competent presentation.

If spars are made of 2 mm metal, then spacers (stretch marks) are not needed.

Hello Motorists! I have 99. 2001 .. I don’t want to give up a good car .. I want to replace a new TV set, but the TVs in stores are very delicate. From thin sheets .. Where can I buy a normally reinforced phone? Thanks!

Jana Ozen can be analyzed

author and how much time did it take

handsome very much how he explained and showed everything.

Replacing a TV with a VAZ 2109 is not changing a wing, you have to work hard. In time, this lesson can take 5-6 hours. The reason for the replacement is most often the age of the car and the constant impact of an aggressive environment on the lower part of the radiator grill, which actually makes it rust. In a weak point, the TV can burst and lead to damage with serious consequences, since the engine may sag. You can replace the radiator grill yourself (if you have a welding machine), but it is better to give it to a service station.

Replacing the TV with a VAZ 2109, consisting of two parts, is carried out both as a complex and separately. In case of breakage, crack, you can weld the burst place, but it is better to change everything together.

1. All parts of the new radiator have been exposed with shipping primer, which will have to be ripped off, primed again with automotive primer and painted. This must be done before installation on the car, since after, from the side of the engine compartment, there will be no such possibility.
2. Dismantle the old grille. Basically, it is always fastened by welding, and bolts are not used, therefore, using a chisel and a hammer, we remove spot welding.
3. The next step in replacing the VAZ 2109 TV will be the installation of a new radiator grille. It is necessary to make a control measurement and weld on a new frame. A mandatory procedure is cleaning the welding points with a grinder, followed by putty and priming of the entire surface.
4. The preparatory stage is over, you can start painting the TV from the outside. The TV is not necessary, but it is also desirable to treat it with anti-gravel.
5. Install all parts of the car in reverse order.
The replacement of the TV with a VAZ 2109 is completed.

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• 
• Power
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• Registered: 2008-12-08
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the problem is what I have in 2109, I'm going to sell, but then it turned out that where the engine mount (front) cracked the TV because of this it moved obliquely, rubbing the pulley on the boot (where the generator is) .. have any ideas how to shaman? and what cure options there may be, the budget ones are interested.

I'll post a photo of the sores a little later, thanks in advance who will respond

• 
• Diman
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• Registered: 2011-03-20
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They cooked for me, where they pressed it cracked and scalded everything.

• 
• Power
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They cooked for me, where they pressed it cracked and scalded everything.

and what consumables are needed for this? I understand the antifreeze as they remove the radiator?

How much can this work cost on average?

• 
• Diman
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and what consumables are needed for this? I understand the antifreeze as they remove the radiator?

How much can this work cost on average?

I will not tell you how much it costs. the prices are different everywhere and a friend made me 300 rubles for beer, he carefully poured antifreeze and also poured 1 liter. But he immediately told me he would crack for a replacement.

• 
• Power
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I will not tell you how much it costs. the prices are different everywhere and a friend made me 300 rubles for beer, he carefully poured antifreeze and also poured 1 liter. But he immediately told me he would crack for a replacement.

I just brew it and I will sell it. although I understand now the negative will go in my direction after such words, but I will immediately say that when selling the price I will set an adequate price.

I also ask participants to unsubscribe and give advice

• 
• Evil
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And what are the options other than cooking?

The whole TV is in the mind, but if not for myself, then only this part. And the price, as usual, depends on a lot of things. Eating is normal and there will be something to cook, I think you can even make it relatively reliably.

• 
• Power
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How many services do they charge for it?

• 
• Evil
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It seems to me that a lot is unreasonable. In St. Petersburg, 2 years ago, I know that in the chebur service it cost 500 r to weld on a muffler hook

It's better to look for someone like that, everything will be in the service as always.

• 
• Power
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It seems to me that a lot is unreasonable. In St. Petersburg about 2 years ago, I know that weld a muffler hook in the chebur service cost 500 r. It's better to look for someone, as always, everything will be in the service.

Here YOU ARE RIGHT IN SERVICES UNDERSTOOD THAT IT'S BUSINESS IN THE TV AFTER I CHANGED ALL ENGINE SUPPORTS

• 
• dimitri838
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Here YOU ARE RIGHT IN SERVICES UNDERSTOOD THAT IT'S BUSINESS IN THE TV AFTER I CHANGED ALL ENGINE SUPPORTS

On my own I changed the bottom of the TV in winter, gave 3000r with iron

Shl; yes, I brewed my own 6 times, and on business, if for sale, then raise the engine in that place, you can cut metal plates (4-6 mm) long with a grinder, I made 2 cm from the centers of the holes, then screw them to the pillow and to the regular place on the TV.

I screwed each plate to the mount with a separate 16mm bolt.

So I went to the replacement of iron.

• 
• Power
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I went into the service, they say if you just brew it, then it's 3000r, if you change the lower part of the TV, then it's 7000r.

I'm looking for self-taught craftsmen ..

• 
• dimitri838
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I went into the service, they say if you just brew it, then it's 3000r, if you change the lower part of the TV, then it's 7000r.

I'm looking for self-taught craftsmen ..

They announced the prices for themselves, for 7 you can change the telly completely with painting. Look for self-taught ones, you can prepare the car for welding yourself, remove the bumper, radiator, wash and clean everything, thereby you can completely weld everything on a budget

• 
• Power
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is there anyone on the forum who can help with this matter? who is welding? of course not for thanks

• 
• Vyacheslav
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If you just brew then you need photos, so I will not say anything.

Replacing the TV from 2 to 3 rubles, it all depends on the state, the business is there for 5-8 hours, just look at my location.

• 
• dimitri838
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is there anyone on the forum who can help with this matter? who is welding? of course not for thanks

You can try asking the user (barsyya)

• 
• Power
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You can try asking the user (barsyya)

I have already talked with him on this topic

• 
• Power
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drove into one service in Lyubertsy, found out the price .. they say that on the inside (where the radiator is) the TV (lower part) rarely cracks .. and added that the lower part needs to be changed. the price tag was announced 11000r.

then I went to another service, I immediately ask them how much it costs to change the lower part of the telly .. to which the master objected and says he can change it and it is not necessary .. looked and made a verdict that he can brew it since the telly itself is whole .. said that he while busy but in a week I'm ready to start my car .. and now the main thing, he announced the price of 1500r.

Then I will unsubscribe what and how!

• 
• blindja
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scribe 11t. for the crack! you cho without hands stoll !? the kid was on the check, the cross-beam from the body was torn off, not the garage, not welding the drill, the chisel cut down the kerchief, put it in the solution and on the bolts. brain for what !?

• 
• Power
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scribe 11t. for the crack! you cho without hands stoll !? the kid was on the check, the cross-beam from the body was torn off, not the garage, not welding the drill, the chisel cut down the kerchief, put it in the solution and on the bolts. brain for what !?

no offense of course, but I'm not a fan of collective farms .. if you do it as normal.

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• nuts are very hard to unscrew (just a normal key will not work) - they stick;
• in order to remove the SHPUS, a special tool is required - it is almost impossible to remove it with the help of the hands;
• The replacement procedure may take less than 2 hours for you, and in the service it will take 20 minutes.

• carry out technical maintenance and change fluids;
• Use the transport media in a cool manner.