In detail: do-it-yourself repair of a supra thermo-pot from a real master for the site my.housecope.com.
Thermopot is a mixture of a teapot and a thermos. To maintain a certain temperature of the liquid in the device, a heating function is provided. Despite the rather reliable design, the device breaks down over time, and the question arises: is it possible to repair the thermopot with your own hands?
Before you start looking for the reasons that caused the malfunction in the device, it is advisable to know a little about its device. A thermopot consists of a plastic or metal case, inside which there is a metal container for water. The device is closed with a lid with controls.
In any thermo-pot there are 2 heaters: one for boiling water, and the second for maintaining the desired temperature regime. To control the heating of the liquid to a certain value, the device is installed thermostat... The latter is of 2 types.
Stepless - characterized by smooth regulation of the water temperature in the range from 60 to 100 degrees.
Stepwise - the temperature regime is adjusted according to fixed temperature values, for example, as in the VITEK VT-1187 GY thermo-pot, Saturn ST-EK8032, as well as in the MYSTERY MTP-2403 device
Thermopots always have at their disposal several heating control modes. The more modes there are, the more flexible the device can be controlled.
But practice suggests that in most cases 3 modes are enough to control temperature indicators. In inexpensive models such as Magnit RTP-013 and MAGNIT RTP-002, only 1 temperature setting is available, which only allows you to boil water.
Video (click to play).
Also, the thermopot is equipped with an electronic board (control module) and electric pump (pump) for supplying heated water from the container. To supply heated water to the cup, there are several modes: manual filling, auto-filling and filling with a lever on the spout. Such filling functions are available, for example, in the Polaris pwp 4012d or Saturn ST-EK8034 NEW aggregate.
The most common causes of breakdowns are the following parts of the device:
network wire;
control module;
water pump;
electric heaters;
thermal switch.
Before you repair the thermo-pot with your own hands, you should disconnect it from the network. After that, in order to “ring out” the wire of the device with the tester, it must be disconnected. To do this, unscrew the screws on the bottom of the device and remove it. You will see the terminals to which the power cord... Unplug the cord and start “ringing” it with the tester. If the cord is in order, you can proceed with further troubleshooting.
If you find that on your device button does not work or all keys, the cause of the problem may be a failed control unit. It is not recommended to repair it on your own, since it is necessary to have certain knowledge in radio electronics. It will be better if a service center will repair the thermos kettle.
If, after turning on the device, it does not boil water, while all heating modes, as well as automation, are working, then these symptoms indicate that the heater may have burned out or the thermostat has failed.... To find out, you need disassembly of the unit.
Empty the container and turn the device over. At the bottom, you will see screws that need to be removed.
Using a flat object (you can use a screwdriver), remove the plastic ring from the clips. Under it you will see fasteners that need to be unscrewed.
After removing the screws, remove the pallet.To continue disassembling, it is recommended to mark with a marker all the wires of the same color and photograph the location of all other wires. This should be done so that later during assembly there are no difficulties.
Disconnect the hose clamps holding the hoses connected to the pump. You can simply cut them off with scissors or wire cutters.
Disconnect the hoses from the electric pump connections.
Remove the top cover of the thermo pot, without applying great force, turn it upside down and lower the tank so that it is on the table.
Unscrew the PCB and set it aside.
2 more screws can be found under the gasket.
After unscrewing all the screws on the metal pallet, it can be removed together with the bottom.
Next, remove the 8 screws holding the cover.
Now use a screwdriver to pry off the protective cover and remove it. You will see a heating element.
After removing the heating element, it must be checked for open circuit using a tester. If the changes have shown that there is damage to the heater, then it will have to be replaced with a new one, since water does not boil due to this breakdown.
In different models of units, the type of heating elements may differ. Their location may also vary. But the algorithm for disassembling the device, in most cases, is similar. To learn more about how to change the heaters, you can watch the video.
If the thermopot does not pump water when trying to pour hot liquid into the cup, then most likely the pump does not work, due to its failure. To get to the pump, you will need to disassemble the device as described above. After removing all parts of the bottom, you will see the pump.
Next, do the following.
To easily remove the pump, disconnect one of the tubing connected to the pump. If the tubes are clogged with limescale, it is recommended to remove and clean them.
Separate the pump from the housing and be careful not to lose the silicone gasket.
After that, unscrew the fasteners connecting the motor to the impeller to the pump housing.
After disconnecting the pump housing and the electric motor, you will notice scale build-upthat interferes with the rotation of the impeller.
Also, if you remove the impeller (it is she who is responsible for the water supply), you can find clogged magnetto be cleaned of dirt.
If, after removing all the contaminants, the pump does not turn on and there is no water supply, then you will need to purchase a new pump, since these signs indicate a burnout of the electric motor winding.
Sometimes a situation arises when the thermo-pot does not turn off and boils water constantly... Or vice versa: you have poured water, the device heats it up, but turns off when the liquid is not boiling yet. Why is this happening? This malfunction can occur when the thermal switches are faulty. They can be found on the bottom and sides of the tank. For better contact with the surface, a special thermal paste is used.
The thermal switch located at the bottom of the tank is attached to it with two screws. Sometimes a manufacturer, especially a Chinese one, applies little thermal paste, because of which the thermostat starts to work incorrectly: the device may not turn off for a long time when boiling water.
To test the thermostat for operability, it is necessary to disconnect it from the tank body, and remove the wires from the terminals. In the normal state (no heating), the relay is in the “on” position. If you check it with a tester, the device will show a resistance of 0 Ohm.
Next, you should connect 2 wires to the switch and immerse it in water brought to a boil. Now measure the resistance again. If the device shows infinity, it means that the switch has tripped and it is functioning normally. If the sensor is not working, then you should purchase a new one and replace it. You can watch the following video about replacing the thermal switch.
Above, some breakdowns of the thermos kettle were considered, which can be completely eliminated without the involvement of a specialist. In other cases, the unit should be taken to a specialized service center for repair. But before you hand over the device for repair, ask how much it will cost you. Most often, from a financial point of view, the repair is not justified, since its cost will be within the price of a new thermo-pot.
Thermopot is an invention of modern civilization. This is a symbiosis of an electric kettle and a thermos, working on the principle of a samovar. Like a kettle, a thermopot boils water, and like a thermos, it keeps it hot for a long time. But even this invention sometimes has to be repaired. To start repairing a thermopot with your own hands, you need to study its internal structure and the principle of operation, therefore, a technical instruction is attached to the thermopot.
All such devices are arranged in the same way, and may differ in auxiliary options. The working units of the thermo-pot are placed in the housing, and it must be removed to repair the device. Water is poured into a stainless steel tank with two heating elements in the bottom. One heating element heats water to 100 ° C, the second keeps it hot. All electrical parts are provided with appropriate electrical protection.
An engine is mounted on the side of the body, which supplies water from the reservoir. Also, the device is equipped with electronics, which acts as a time relay for re-boiling water and lowering the mains voltage for the pump and a time relay.
Also, an automatic control board is built into the thermo-pot for reheating, indicating the status of the device and supplying water. A thermal switch, which is duplicated by a thermal fuse, is mounted on the side wall of the tank and on the bottom of the case. This protection prevents the thermal pot from overheating or burning out.
If you know how the thermopot works and where it is located, it will be easier for you to identify the problem and repair the thermopot with your own hands. It does not hurt to familiarize yourself with the electrical diagram of the device - then you can also repair some of the nodes yourself. For example, a power supply circuit for a Vitek thermo-pot can be purchased for about 1000-1200 rubles, and it consists of the following parts and assemblies:
Pulse transformer.
Diode bridge.
Elements of an electrical circuit: capacitors, resistances, diodes, transistors, etc.
So, the Panasonic NC-EH30PWTW thermo-pot costs about 5,000-6,000 rubles, and the replacement of electronics during repairs - more than 2,000 rubles. The pump also costs about 2,000 rubles, so it is cheaper and easier to buy a new device than to repair an old device. However, if you do decide to repair the thermopot yourself, then start with the power cord.
Any deviation from the normal operation of the device can be called a breakdown requiring repair.
To remove the upper case, locate and unscrew the screws on the bottom of the instrument. Next, make a visual inspection of all components for damage - mechanical and thermal, which can most often be restored with a soldering iron.
The next step is to check the thermal switch in the bottom of the case using a normal household tester. A working switch has infinite resistance. Simply replace the non-working unit with a new one, and the easiest way to order it is via the Internet.
The pump can only be disconnected after disconnecting the inlet tube and loosening the fixing bolts. Check it for clogging - often cleaning the impeller and magnet is enough to give the pump a second life.
Also, a standard thermopot, for example, Polaris or Boch, has not one, but several thermal switches, one of which is needed to control the water temperature, and the second protects the device from being turned on if it is empty. The thermal switch is located so that the walls of the tank and the flange are in close contact. A special thermally conductive grease is used for contact.
Do not try to work with an unsuitable soldering iron, removing and replacing the microchip in the same Ideal ID-40TPS model or any other that requires the use of a hot air gun.
The most common malfunctions can often be identified and corrected by yourself. Here are some of them:
The indicators do not light up, the device does not work and does not show signs of life. First, you should check the wiring and electrical connections, fuse and thermostat - these parts and assemblies are the most likely to fail.
Only reheat mode works - main boil does not work. Most likely, the bottom thermal switch is faulty or the main heating element burned out.
The main boiling mode is working, reheating is not. Check the elements of the main board.
The water supply does not work. Breakdown can be caused by a malfunction of the pump power circuit or a breakdown of the pump itself. Often the spiral (TEN) of additional heating burns out, through which voltage is supplied to the pump motor. If the heating elements fail, it is economically unprofitable to repair the thermopot - it is cheaper to buy a new one, for example, scarlett SL-1509.
After completing the repair, check the electrical safety of the device - measure the resistance with the same tester (it should be infinite) between the reservoir and the contacts of the electrical plug, between the body and the contacts of the plug.
If your thermo-pot has a burned out coil (heating element), then it will not work to repair it - you will have to buy a new device. A new heating element costs 2,000 rubles and more, so changing it in an old thermo-pot is simply unprofitable.
Electric cord. There is a block inside the case that fixes the cord. It is necessary to release the cable and check it for a short circuit with a tester.
Microchip. It happens to be feeding and managing. A visual inspection will help identify burnt items that can be replaced with a low-power soldering iron.
Capacitors. The defective part looks swollen and is immediately visible.
Diodes rarely fail, and you can only check their performance by dialing a tester.
Getinax board tracks. Microcracks can be tinned with a layer of tin solder.