DIY repair of commercial electronic scales

In detail: do-it-yourself repair of commercial electronic scales from a real master for the site my.housecope.com.

In any electronic scales, the same principle applies, which means that their typical malfunctions are of the same nature.

For people who are at least a little familiar with the laws of physics, repairing electronic scales with your own hands should not be a problem. Enough care, neatness and ingenuity.

Moreover, in this way you will save on calling a master from a specialized company. In addition, the malfunction is often trifling and a minimum of time is spent on its own elimination. Maybe the battery just ran out or it's time to calibrate?

This is the most common and at the same time quite easy breakdown of floor scales, which can be easily and quickly eliminated by anyone, even a technically unprepared person, with his own hands.

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Most often, everything is in order with electronic scales - you just need to replace the battery

The main sign that the batteries need to be replaced is a sudden refusal to display numbers on the screen (it simply does not turn on). To get to the batteries, you need to unscrew a few screws or open a special cover that covers the entrance to the battery compartment.

To check the functionality of the batteries, they should be placed in another electrical appliance. Or you can insert new batteries and visually make sure that the problem is in them - the bathroom scales will work after that.

The board and the screen of an electrical appliance are most often connected by a so-called loop. It happens that its contact with other parts of the mechanism weakens and, as a result, the scales stop showing numbers.

To eliminate the malfunction, you need to install the board in its place, using, for example, a wooden block. But remember not to put in a lot of effort, otherwise you risk completely breaking the bathroom scale.

Video (click to play).

If the appliance is used constantly and frequently, the contact ends become thinner over time. This leads to a loose fit to the special legs on the body.

To eliminate the breakdown, replace the contacts of the corresponding relay. Moreover, it is desirable that you not just strap the wires to the new contacts, but solder them.

Sometimes particles of food, bulk goods or even water get into the middle of the case. Since bathroom scales are often used outdoors, wind, frost or extreme heat, for example, will only make matters worse. And then the electrical appliance stops working suddenly and for no apparent reason, but there is always a reason.

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If water gets inside the case, it will have an extremely negative effect on the device.

The owner (or the person in charge) must constantly monitor the cleanliness of the case and do not allow water and aqueous solutions to get on it. If this happens, you need to immediately wipe the area with a dry rag or napkin.

A strain gauge (strain gauge) is a device that converts the amount of deformation of an object into a signal that is convenient and understandable for a person. They are used in floor scales for high precision results.

The changes recorded by the strain gauge are so small that they cannot be seen with the naked eye and even at the building level. And the main work is done by a tiny sensitive plate about 2 cm in size. It receives data from each corner of the floor scale, processes it and transfers it further - for display on the screen.

In fact, a strain gauge is a small piece of iron that can only be damaged by physical impact (it is not afraid of moisture), which is a rather difficult task. So an electrical tester may be required for accurate and fast diagnosis.

Less often, there is a break in the wiring going to the strain gauge. It can be soldered to restore a normal electrical connection. Well, in case of complete inoperability, the load cells are replaced with new ones.

Please note that when selecting a new element for your bathroom scale, you should choose a spare part with exactly the same parameters. Otherwise, the balance may exceed the allowed error limit when displaying data on the screen.

Calibration is needed in order for the appliance to work correctly. After all, there are no two absolutely identical sensors in the world, even if they are made on the same machine with a minimum period of time.

If one load cell fails, it can be turned off altogether (designated as "zero"), and its functions can be transferred to the remaining operable ones. This method is suitable as a temporary repair of floor scales, but this approach has the right to life when there is no way to buy a new part quickly, but you need to work now.

Technically, to carry out the calibration procedure, you just need to press one button specified by the manufacturer of the electrical appliance. And this process takes, as a rule, no more than one minute, accompanied by appropriate inscriptions on the screen.

The above list of possible malfunctions is incomplete, because sometimes there are breakdowns that only professional repairmen can fix. But what is described, you do at your own peril and risk. So if you are not sure, it is better to call those who are definitely well versed in this.

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Before repairing the scales, it is necessary to determine the nature of the malfunction. Electronic scales, like many other devices, fail after prolonged use. Being an uncomplicated device, with a minimum number of uncomplicated elements, weights belong to the group of easily repairable devices. This principle can be found in commercial, kitchen, children's and laboratory devices. However, if they are broken, do not display the weight correctly, or do not work at all, in order to find them to be repaired and restore them to working condition, you need to spend a little time. The repair of this technique differs from the restoration of a mechanical balance.

Displays in modern electronic scales are liquid crystal and, as a rule, are connected to the microcircuit either with the help of an internal loop, or with the help of a special conductive "rubber band". It so happens that it is not tightly adjacent to the board or display. In this case, the image on the display will be distorted or incomplete.

In case of problems with the image, you need to rinse the gum, clean the contacts of the microcircuit with alcohol, reinstall everything and check the reliability of the screws with which the board is attached. In case of unreliable fastening, or a thread break from the screw, it is necessary to better attach the board to the elastic band.

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To eliminate a malfunction in the balance, it is necessary to replace the battery in it.

All scales operating on electronics, such as devices from Tefal or Grodno, have a weight limit, which should not be exceeded. If the permissible values ​​are exceeded, as a rule, it is more than 150 kg, the device may deform, the power elements will lose their elasticity. As a result, the device may malfunction.

In addition, the following factors affect the correct operation of the device:

  • If the permissible load is exceeded, the measurement sensor located on the power frame may break;
  • The scales will not work in the event of failure of one or several parts of which the structure itself consists;
  • Often, during operation, the wire leading to the microcircuit breaks.

If, having eliminated these minor misunderstandings, you see that the device still does not work, or shows an error (Err), then you need to take it to the specialists in the service center for more in-depth testing.

All electronic scales operate on the same principle, which means that their main faults are of a similar nature. The scales are designed in such a way that their sensor can go astray at any moment. Then you may notice that they are lying, or the digital electrical panel is just jumping. Why did they go astray, what can be done, and how to fix the situation?

For people who are at least a little familiar with the laws of physics, it will not be difficult to set up an electronic scale on their own. It is enough to carefully follow all troubleshooting procedures.

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Adjusting the device is not a complicated procedure, if the scales simply go astray, then it will not require replacement of parts

Self-repair of the scales is also good because in this way you do not need a workshop, and you can save money on calling the master. In addition, in the main, the malfunction turns out to be a trifle, and it will not be too difficult to complete it yourself. It is possible that the battery in your device is simply discharged. Or maybe you need to calibrate.

When it becomes necessary to calibrate the weights, the following should be done:

  • Press the power button;
  • Hold it until the word “CAL” appears on the board;
  • Place an object on the scale, the mass of which you know for sure;
  • When you see the digital value of the mass, adjust the indicator;
  • After the message “PASS” appears on the screen, remove the inscription;
  • Switch the balance off and on again.

Your instrument should now be working properly. If problems persist, look elsewhere for reasons.

Electronic scales work on a different principle than mechanical ones. However, whatever the complexity of the device, the scheme of operation for all electronic devices is the same. It is based on measuring the resistance of a strain gauge. In this regard, the repair of all electronic type scales is carried out according to a similar scheme.

Whatever your home bathroom scale is, the only difference is the electronic filling. All models that determine the biometric parameters of the human body are just a set of resistors with microcircuits. These devices are no different from the primitive Chinese pink flooring devices for teenage girls.

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Accurate knowledge of the principle of operation of the floor scale will make it possible to independently carry out minor or major repairs to the device

It is not recommended to undertake repairs of electronic floor scales that are under warranty. Especially if these are expensive and branded products. It is better to take them to a service center, where specialists will conduct high-quality testing, repairs and preventive measures. Those who decide on homemade repairs of electronic floor scales, before disassembling the device, should know their device.

Electronic floor scales usually consist of the following fundamental elements:

  • Load cell;
  • Electronic printed circuit board;
  • Display;
  • Buttons.

Of all this, you will not be able to repair only the display yourself. If it has turned black or all sorts of terrible patterns have appeared on it, then the crystals are destroyed, and it is no longer possible to save it.

If you are convinced that the reason for the breakdown of your scales is not in the batteries, but somewhere much deeper, and are set to repair the device yourself, then first disassemble the device by removing 2 3-volt batteries, and unscrew the bolts on the bottom cover of the case. Then, conduct a visual analysis of the apparatus. Inside the device you will find 4 legs, a battery compartment, a printed circuit board, wires and a screen with buttons.The front and rear legs have a slight difference in the form of a rubber ring and additional contacts with wires.

At the moment of the first pressing on the scales, the rubber ring of the serviceable devices is flattened, the contact is closed, and the scales are turned on. After that, the system waits for another button to close, which means the person's second leg on the scale.

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If your scale stops working due to minor troubles, it will recover and you only need to calibrate

Carefully inspect all parts and assess the quality of the electrical connections, the integrity of the electronic board and the serviceability of all parts. If a malfunction is found, determine the nature of the malfunction and proceed with the repair.

Step-by-step instructions for repairing electronic scales:

  • All torn wires must be soldered in place;
  • If the cable that connects the board and the display does not fit tightly, then slightly lift the microcircuit and, more tightly, press it to the display.
  • Using a small piece of wood, install the retainer on the bottom of the scale body;
  • Clean the inside of the device from dust and debris;
  • Align the inner frames if necessary;
  • If the paths of the microcircuit are damaged, then it is necessary to clean the place of the defect with sandpaper, treat the place of damage with a degreasing agent and plunge it. Solder the jumper on top, after which the damaged area should be varnished;
  • In old scales, the ends of the contacts may have worn out, check them and replace if necessary;

If all of the above procedures did not help, then the malfunction is hidden deeper.

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