DIY rod repair

In detail: DIY repair of rods from a real master for the site my.housecope.com.

Often, you can repair a rod yourself with the help of improvised tools, rather than buying a new one. Especially when it comes to expensive copies.

Here we will consider those cases when the breakdown is really removable, i.e. the form did not fall to pieces. Below are the most typical solutions for repairing broken rods.

Usually, the repair of float rods gives positive results, they can be operated without much fear for the place of breakdown. With spinning rods, the situation is much more complicated. Here, the place of repair is the starting point for the emergence of a critical zone nearby, subsequent loads undermine the situation ... Nevertheless, it is worth trying to repair a broken spinning rod, various options are possible.

Let's start with the simplest thing - the telescope knees got jammed. This usually happens with older rods, for which the docking points were brought up over time. But jamming of the knee can also occur with a new blank, if not the best fillers were used in its manufacture, which expand significantly in the heat. There are several ways to repair such a breakdown.

First you need to try to twist your knees at the place of the spell. An assistant is required. One person holds the thicker knee, and the other, holding both hands as close to the joint as possible, turns the thinner one. The turn is performed smoothly without jerking with a gradual increase in effort.

Often, wedging fails immediately. Then you need to let the rod dry for 7 days. Then repeat the operation. If this does not lead to results (and this happens quite often), then we will try the repair method No. 2.

Video (click to play).

It is necessary to heat the place of the spell. But proceed with extreme caution. It is better not to use an open fire, but to heat it over an electric oven.
If you act with caution, then the joints can be warmed up with a regular lighter in field conditions.

It is important to achieve uniform full heating. It is impossible to overheat, since the solidification temperature of individual binders can be no higher than 180 degrees. The release of liquid components will occur, chemical bonds will be broken.
After uniform warming up of the thicker part, it expands, after which you can proceed to step # 1 - twisting the knee together.

At home, you can also use the following method, which usually gives a positive result. A thick knee is tied to a long load, such as tape to a metal scrap.

Then the rod is placed on the table, and on the thin knee, through a wooden layer, a blow is struck in the butt, also with a heavy object, for example, a hammer. One weighty blow - and everything should return to normal.

Now let's look at how the repair of old telescopes is carried out, in which the places where the knees wedge between themselves were so worn out that any knee falls out, and the rod crumbles when casting. It should be borne in mind that over time, the length of the place where the knees meet decreases more and more, and the thin knee is getting closer and closer to the state when it will fall out. Such wear is a negative phenomenon that changes the characteristics of the rod, in particular, it slows down the action and reduces the reliability of the entire tackle.

The length of the joint must be within L = 3d + 30mm. Where L is the length of the joint, d is the diameter of the thin knee.

In this case, the basic principle of fishing rod repair is to increase the outer diameter of a thin elbow by casting it. This can be done in different ways, let's take a closer look.
Image - DIY rod repair

In practice, skilled fishermen have tested many methods of repairing spinning rods and fishing rods. As noted, they do not always lead to reliable results so that the place of repair does not cause problems in the future. However, for anyone looking to repair a rod, it is recommended that they familiarize themselves with both the many practical options. Here is one of them.

  • There is a fracture in the warehouse of a carbon rod, and it is not possible to find a replacement for the warehouse.
  • The diameter is selected for insertion into the inside of a fiberglass, fiberglass rod, - the same stock of a fishing rod, the final whip ...., Up to 20 cm long.
  • The insert is wrapped with layers of nylon thread in such a way that it enters into the warehouse at the break point with a slight tension.
  • The insert is coated with epoxy, you can use another high-quality glue, it is inserted into the inside of the broken fishing rod warehouse,
  • The place of the break on top is wrapped with a thin nylon thread and coated with glue at a distance of up to 5 cm in both directions.

We take out the thin knee, according to the value indicated above, which needs to be calculated, we note the length of the proposed repair. We fill the place with an adhesive. The composition with which we will process the knee is epoxy with the addition of 30% talcum powder. It is important to very evenly moisten the joint with the composition, it is better to do this with uniform turning of the blank.

It is even better to acquire fiberglass and manage to paste over the place of repair of the rod with it so that there would be no overlap of this fabric, there would be no scars.

Then we proceed to the most difficult. We level the epoxy with sandpaper to the desired state. The place of pouring is rubbed with chalk, then inserted into a thick knee, following the traces of chalk, we remove excess layers with sandpaper. We do it until we achieve the perfect spell with the required length.

Anglers often equip their fly rods with guides on their own. But you need to know that this operation always leads to a change in the formation, in many cases (for light tackle) it is generally unacceptable, since it can lead to breakage of the blank, even without critical loads. But if, nevertheless, it is decided to install the rings, or the ring breaks down on the form, then the repair must be carried out in accordance with some rules.

To replace the ring, you must first remove the old one. The winding of the legs of the old ring is cut off and carefully removed, the installation site is cleaned of the old glue. Now instant glue is applied to the legs of the new ring, and the ring is installed exactly in the place of installation of the previous one. Then the paws are greased with glue and attached with a thin thread to the blank. The thread is laid turn to turn. The place of repair is filled with epoxy, but with a very thin layer, so as not to betray the rod extra grams.

Now let's look at the case of a knee fracture. Fishing rod breakage occurs quite often, and there can be many reasons for the incident.
For simplicity, we will divide cases into several categories according to the complexity of the repair.

  • 1. The knee breaks in the lower third, which usually happens when the rod is overloaded. This can be easily eliminated, even in field conditions. The edges of the fracture in the thicker part are leveled, and the thin part is inserted into the thick fragment, and then the length of the mating is adjusted, gradually cutting off the thickening until it becomes equal to three knee diameters.
  • 2. The knee is broken at the midpoint of its length. In this case, the irregularities of the fracture are cut off first, then it is inserted into the thick one and the desired mating length (3d) is achieved by cutting off the thick part. It is better to glue the mating after repair, after which the rod is suitable for further use.
  • 3. Now let's look at more complex options. Broken butt (last) knee or any knee but in the upper part. In such cases, one cannot do without applying an upper repair layer to the fracture site, which should consist of thin degreased glass cloth (no thicker than 0.12 mm) and epoxy resin with a long curing time (12 hours).
  • A wax-oiled mandrel is inserted into the broken knee. A part of the rod, or in extreme cases, rags can serve as it.
  • To glue the fiberglass, you need to degrease it well, it is better to warm it over a stove or open fire. But do not overdo it, so as not to melt.
  • The required piece of fiberglass is cut out. In length - to wrap the rod 4 times at the repair site, in width - 6 - 8 cm more than the length of the crack.
  • The epoxy is heated to reduce its viscosity.
  • The glass cloth is thoroughly greased on both sides with epoxy and screwed onto the place where the rod is being repaired. A seal is wound over the fiberglass to compress the area and squeeze out excess epoxy. Lavsan tape (tape recorder), etc. can be used as a seal. and with effort, slowly and measuredly wind consistently at the place of repair. The epoxy should come out.
  • After a day, the crimp is removed, and the glued place of the rod is heated to 100 degrees s, which increases the strength.

If the tip is broken, then the bandage is unlikely to help - after all, this is a significant weight. Unless a thin hollow tube is picked up. But in most cases, it is better to shorten the tip to the point of the break.

Often there are breakages of spinning rods near the handle, for example, when the hand is gripped by the blank, and not by the handle, under significant loads. Here, only an insert inside a blank made of glass or carbon plastic of the required diameter will help. It is advisable to pick it up in length so that it fits into the handle, and thus eliminate dangerous overload points. The insert is glued inside the form.

Image - DIY rod repair

Both the hobby fisherman and the professional have a favorite and happy rod that they treasure. And if he broke a fishing rod, then this is stress for him, which can sometimes lead to a breakdown in fishing. But do not immediately get upset, or even more so throw out the broken fishing tackle. And if the problem is not serious, then it can be eliminated right on the shore of the reservoir.

If a malfunction is found, you should not immediately start fixing it. You should carefully consider the place of failure and carefully analyze your further actions. If you go to them incorrectly, the situation can worsen even more. In any case, you can find a way to fix the fishing rod, at least temporarily.

Often the cause of breakdown can be improper transportation or even storage. Fishing rods should be neatly stacked on top of other things in special covers. Experienced people collect equipment after direct arrival at the fishing site. Indeed, when passing through overgrown reeds, you can easily confuse the fishing line or break the tip of the tackle. There are the following main reasons for the breakage of a spinning rod:

  • its poor quality;
  • insufficient fishing skills with a certain tackle;
  • poorly chosen location dominated by underwater vegetation or debris;
  • unsuitable means of fishing for the selected type of fish.

When choosing a tackle when buying, you should pay attention to the quality of the material, its strength and the absence of factory defects. Manufacturers are trying to make their products from carbon fiber reinforced plastic. It provides durability and ease of use. Take the product in hand and check its performance. It should sit comfortably in your hand so as not to distract from the fishing process. Even with a careful attitude to your rod, no one is immune from its breakdowns. And since the repair of fishing rods requires special skills and knowledge, we will consider each specific case.

Even with a careful attitude to your rod, no one is immune from its breakages

Even with a careful attitude to your rod, no one is immune from its breakages

If the knee is damaged in the lower part, then repairing the telescopic rod with your own hands can be done quite simply. It is better to use a diamond jig for this, because the carbon fiber shreds the material.They treat the fracture site so that it works evenly. The resulting shortened part is inserted into the wider elbow. After that, the docking place is adjusted by shortening the lower and wider knee. It should turn out so that the mating length is 20-30 mm or three diameters of the joint. A drop of waterproof glue should be used to strengthen the structure. The rod gets shorter, but it can be used further.

But if the spinning rod breaks down in the upper part or you need to keep its length, use a bandage. It is also used if you need to repair a feeder rod with your own hands at home. The broken part should be mounted on some kind of frame, such as a wooden base. First, it should be applied with a lubricant, preferably wax. However, you can use a special polish for furniture or flooring. It should be applied over the entire surface, but there should be a little more in the place of the bandage. The damaged part of the rod is put on the mandrel, and so you can repair the spinning rod with your own hands. A thin fiberglass cloth for electrical or thermal insulation is singed over the electric stove, which allows you to remove the oily agent. But care should be taken that the fiberglass does not burn through, otherwise the bandage will be fragile and short-lived. The link between the knee and the brace is a common household resin. But its polymerization should be not less than 10-12 hours. The bigger, the better. It is better to mix the resin with the hardener (the proportions are indicated on the package) on the radiator. The composition heated in this way is better absorbed into the fiberglass.

After the performed manipulations, they proceed to the direct repair of the rod. A patch is cut out of the resulting material, which is longer than the crack, and it can be wrapped at least four times around it. The fabric cut obtained and impregnated with resin is carefully wrapped around the fracture. Fix it with lavsan film. You can use a thin tape. It is placed on the surface with the non-magnetic side and wrapped around the fiberglass with a stretch. In this case, excess resin is squeezed out to the surface or gets inside the knee. So that because of this the knee does not stick to the mandrel, you should first use a separator - a piece of film or cellophane.

After wiping off the excess resin layer with a cloth, leave for a day to dry the resin. Then you can dry it with a hair dryer and remove the magnetic tape. This will increase the durability of the product. You can dry and remove the tape, but for this you should monitor the temperature. Too much can melt the resin and the strength will be greatly reduced.

If the angler broke the spinning rod so that he damaged the tip, then this is perhaps the worst case. And here either a complete replacement of the tip or its manual repair will help. Moreover, repairs are even better than buying a new part.

To begin with, you should process the top of the scrap (for example, with a grinder or sandpaper) so that the material of the fishing tackle does not delaminate. A suitable tip without rings is selected so that there is no dissonance in weight and size. Super-glue for plastic is poured into the carbon part and bonded to the primed fiberglass. Tightly wrap the gluing place with black thread, after which we smear it on top with glue for greater strength and sealing. Having done these manipulations, we leave the product to dry. That's it, the repair of the feeder is over.

It is necessary to ensure that the distance between the rings is the same as before the repair. But it doesn't matter. You also need to sandpaper the thick part of the whip so that it fits into the carbon part.

There is also another way to repair a feeder rod with your own hands., however, its length does not change. To do this, you need to use a flexible rod. If it is not flexible enough, it may break when biting. You will also need a resin (mentioned above).With the help of glue, the twig is fixed inside the main and broken part. After half an hour, the glue will dry and both parts will be securely fastened.

To remove the tulip, cut off the decorative film that holds it to the letterhead. But you should be extremely careful not to damage the tip of the letterhead. These precautions are important because the insulation can catch fire when heated. When the insulation is removed, heat the tulip tube and slowly remove it. But it should be borne in mind that you need to heat very carefully, otherwise you can damage the connecting link. The easiest way to remove it is with a wire. Hook on the eyelet and pull parallel to the form.

It is easier to choose a tulip for spinning in the store by taking your knee with you. But if this is not possible, you can use a caliper. It is necessary to measure the tip, stepping back from the edge 15-20mm. You can ask a shop assistant how to fix a spinning rod if difficulties arise. Care should be taken that the tulip does not dangle and does not fit too hard on the tip of the rod. The tube pitch is standard - 0.2 mm.

Before installing, you need to clean up the remnants of glue and varnish on the tip of the blank. It is best to use fine sandpaper. After that, it should be wrapped with electrical tape or masking tape, which will remove the remaining glue. Installing the tulip itself is not difficult. For a smoother installation, you can use a marker on the blank to mark the installation. It is recommended to glue it with special hot melt glue, so that in case of repeated replacement, there will be no difficulties.

Sometimes problems can arise with the breakage of the pass ring. To do this, you should either buy a new one in a store, or remove from an old fishing rod. The principle of replacing it is the same as repairing a fishing rod when replacing a tulip. The old coating and insulation is removed and the broken ring is removed. Secure the ring holder with a braided cord, lubricating each loop with superglue.

After the glue dries, you need to varnish the surface. In principle, nail polish will do. If the trouble happened while fishing, the ring can be removed with pliers. This will not greatly affect the quality of fishing.

Finally, consider how to repair a spinning rod and extend its life if it is already pretty worn out. Over time, the joints between the knees "wear off", and one of them may begin to fall out. This, in addition to unpleasant sensations, also leads to a decrease in the quality characteristics of the tackle.

A thin knee is removed, and its diameter is increased with the help of epoxy or fiberglass. This should be done evenly, turning the tackle in your hands. After that, it should be sanded with sandpaper to the desired size. Rubbing the joint with chalk, insert it into a thick knee. And on the chalk traces, an extra layer of epoxy is erased until the knees are perfectly connected.

Let's summarize. Not a single, even the most reliable, tackle is insured against breakdowns. But do not immediately lose heart, because you can fix almost any trouble. It is necessary to carry out the prophylaxis of your favorite fishing "tools" on time, to have the basic means of repair at hand, and then there will be no unpleasant surprises. No tail, no scales!

Image - DIY rod repair

In this article, we will consider the most common breakdowns of telescopic rods and simple ways to repair them.

The most common fault in a fiberglass telescopic rod is a missing knee. In this case, we disassemble the rod, clean the rough end of the dropping knee, rinse it with gasoline, dry it and apply a very thin layer of epoxy glue. Then, using the sandpaper, we fit the knees to each other.

Another problem is a broken knee. As a rule, such rods break in a spiral.Let's talk about two ways to repair such damage to telescopic rods with your own hands.

The first thing to do is clean out the kink and flush it out with gasoline.Then grease with epoxy glue, wrap the top tightly in a single layer with a nylon or “gas” strip 2-3 cm wide, dry and lightly clean with an emery cloth. If the correct knee fits easily into the repaired area, another layer of fabric should be wound.

Image - DIY rod repair

The second repair method is as follows. The fracture, as in the first case, is cleaned, washed with gasoline and lubricated with a thin layer of glue. A very rigid PVC tube, the length of which is 5 cm longer than the break, the diameter is 3-3.5 mm less than the diameter of the repaired area, and the wall thickness is about 0.8-1 mm, we place it in a container with acetone or a solvent for nitro paints by 30 40 minutes

After the tube has noticeably increased in diameter and becomes elastic, we pull it over the damaged section of the rod. In a day, when the acetone evaporates, the tube will compress the fracture very tightly. For reliability, if the diameter permits, wrap the tube with a thin nylon thread.

Such a repair of a telescopic rod is not complicated, it can be easily done with your own hands, and most importantly, it allows you to significantly extend the life of your rod.

In the following videos on repairing telescopic rods with your own hands, you will see a few more repair techniques: