Do-it-yourself webasto repair t5

In detail: do-it-yourself webasto repair t5 from a real master for the site my.housecope.com.

Has your standard Webasto heater installed on the Volkswagen Transporter begun to work poorly or is completely out of order? Are you looking for a technical center that will quickly and efficiently carry out repairs? Contact our company - we will carry out all the necessary work, and tomorrow you can easily start your minibus again!

We are a Webasto dealer and are Volkswagen certified, therefore we are guaranteed to carry out any repairs to regular heaters, as well as provide various related services. You will be pleased with the quality and cost of work.

What kind of heaters do we use?

The technical equipment and qualifications of our specialists allow us to repair all current models of regular heaters installed on Volkswagen minibuses.

If your car is equipped with a different heater model, we can also carry out repairs or maintenance. However, in this case, the conditions, terms and prices for the performance of work are negotiated separately. For all questions about the possibility of repairing Webasto, please contact our consultants by phone or chat on the website.

What services and working conditions do we offer?

We bring to your attention a full range of services for Webasto heaters-heaters:

  • Diagnostics, including electronic diagnostics at a specialized stand;
  • Repair of the heater and its individual systems;
  • Electronics (control unit) repair;
  • Scheduled, warranty and post-warranty maintenance;
  • Preventive cleaning of the combustion chamber;
  • Sale of original spare parts and components.

All diagnostics and repair work is carried out by highly qualified specialists who are regularly trained at Webasto and Volkswagen centers. Craftsmen know to the smallest detail the early and current models of heaters, the peculiarities of their work on Volkswagen vehicles (including the Transporter models), and they are guaranteed to achieve the best results.

Video (click to play).

What is the time frame for the repair?

Repair work on the mechanical part of the heater (combustion chamber, pumps, etc.) is carried out within one day. By contacting us today, you will receive the result in the evening of the same day or tomorrow. You will not even feel discomfort from the absence of the usual heater!

However, we draw your attention to the fact that repair work on electronics (repair of electronic control units, "brains") may take more time - from 2 to 7 days. This is due to both the complexity of this type of work and the availability of spare parts.

In any case, we strive to reduce the waiting time.

What kind of heater malfunctions do Transporter owners have to deal with?

As practice shows, most often, owners of regular Webasto heaters are faced with the following faults:

  • Failure or contamination (soot, carbon deposits) of the combustion chamber;
  • Development of a resource or breakdown of a glow plug;
  • Flame sensor malfunction;
  • Mechanical faults (wear, breakdown) of the liquid pump and the fuel pump.

Occasionally, problems arise with housing and installation parts and other heater systems. But regardless of the malfunction, our specialists will carry out repairs and return the device to work.

How are heaters-heaters repaired?

We adhere to the standard technological chain of heater repair:

  1. Diagnostics at stands and using specialized equipment;
  2. Repair work on the mechanical and electronic parts;
  3. Test start of the heater and its debugging.

For diagnostics, special Volkswagen stands are used, which guarantees accurate data on the state of the standard heater.Diagnostic measures can be carried out both on the vehicle and on the removed heater. However, in some cases, preliminary diagnostics should be performed without dismantling - the heater can be blocked by the installer, and it can be unblocked only when special equipment is connected to the car's on-board computer. And only after removing the lock, you can carry out diagnostics and repairs.

We carry out repairs both on the car and on the dismantled heater. In the second case, our specialists will loop the engine cooling system, fix and close the electrical connectors with plugs, and plug the fuel pipe. Therefore, you will be able to operate normally with the heater removed.

What benefits do we offer?

By using our services, you get several advantages.

High quality renovation... Experienced specialists work on your heater, modern equipment and original spare parts are used for repairs - all this guarantees a reliable result.

Short time... Your heater will start working again tomorrow.

Low prices... The cost of all work and spare parts is one of the lowest in the city.

Heater repair with us is inexpensive, convenient and simple!

For all questions, please contact the consultants at the indicated phone numbers. Experts will provide all the information and offer favorable repair conditions.

iPovesa » 06.10.14, 14:06

Leonid 33 "10/06/14, 18:38 Re: Webasto T5, questions.

There are two sensors, the outside temperature is under the bumper, the coolant is on the brains of the Webasto.

Added after 2 minutes 2 seconds:
Re:

tereleg "06.10.14, 23:27 Re: Webasto T5, questions.

I keep my mouth shut myself. They'll crap the same. And the first will be garage specialists with an indicator screwdriver. And the ebers have to be repaired.

Added after 2 minutes 26 seconds:

iPovesa » 08.10.14, 18:26

Sergun » 08.10.14, 18:28

The older you get, the easier it is to talk about your opponent, what you think of him, straight into the eyes.

Only in Russia does the word "respected" sound like an insult. ))))

T-4 ACV - sold, and he left for Sochi!

tereleg "10/09/14, 01:01 Re:

iPovesa » 10.10.14, 00:59

VASYA 35 "11/07/14, 20:38 Re: Webasto T5, questions.

Alex keyton "11/07/14, 10:47 PM Re:

tereleg "11/08/14, 02:56 Re: Webasto T5, questions.

VASYA 35 "11/08/14, 10:32 PM Re: Webasto T5, questions.

Timofey » 08.11.14, 22:44

VASYA 35 "11/09/14, 06:08 Re: Webasto T5, questions.

tereleg "11/09/14, 14:48 Re: Webasto T5, questions.

MURMANSK T4 » 09.01.15, 02:08

VOLKSWAGEN MINIBUS OWNERS CLUB

Message capblack » 11.11.2011, 16:53:33 #1

Message Boatsmann » 11.11.2011, 17:09:35 #2

Message litrsport » 11.11.2011, 17:10:29 #3

Message Valery » 11.11.2011, 17:22:00 #4

Message Dima150 » 11.11.2011, 17:24:10 #5

Message capblack » 11.11.2011, 18:14:10 #6

viewtopic.php? f = 14 & t = 48037
Is it not destiny to read it before the discharge?

This, as I understand it, is for those who have a lace. I went to read about Wag-Kom.

Message ALIVE! » 11.11.2011, 18:39:49 #7

Read also:  Do-it-yourself Mercedes 123 interior repair

Message Dima150 » 11.11.2011, 19:43:30 #8

capblack wrote: viewtopic.php? f = 14 & t = 48037
Is it not destiny to read it before the discharge?

This, as I understand it, is for those who have a lace. I went to read about Wag-Kom.

On the T5 forum, they write that it is necessary to replace channel 1 with 0 in 03 channel. Tried it, the value doesn't save. Tomorrow I'll try at 042, thanks for the answers Image - DIY webasto repair t5

Added after 2 minutes 2 seconds:

! K, happy Birthday. Image - DIY webasto repair t5

only soon will be blocked again. most likely a camera or a candle sends hello

Image - DIY webasto repair t5

I'm not talking about the sensor, but about the problems with the combustion chamber and candles. Do you feel the difference? due to a low fuel level, it hangs up an error and is cut off, but not blocked.

you can still decode it with a keychain, if you have it with a telestart.

SerGiy
This is probably just a measurement mode, there is an on-off button for basic settings, but only for 001-003 channels, there is no basic setting mode. In general, here:
Measured value block 001

Battery voltage at the moment -A1 (terminal 30 in volts)

- Measured by additional heater control unit -J364

Current deactivation stages for power management control unit -J644

- There is no command to turn off the auxiliary / additional heater

J Display value: level 1.6

- A command is given to turn off the auxiliary / additional heater

(with display values ​​4, 5 or 6 in the autonomous heating mode, the autonomous / additional heater is switched off)

Value for disconnecting the auxiliary / additional heater due to undervoltage (in volts)

Auxiliary / auxiliary heater (auxiliary equipment "auxiliary heater", on vehicles with petrol or diesel engines)

When encoded 00XX1 (manufacturer's encoding)

- There is no display meaning for the auxiliary / additional heating mode, the auxiliary heater is switched off due to undervoltage via a signal from the power management control unit -J644 (see display field 4)

J Indication value: less than 10.50 V

- If the displayed voltage is higher than 10.50 V, this value must be changed via the function “Adaption, adaption channel 01”.

When coding 00XX2 (coding at the request of the client)

J Display value: more than 11.30 V

- The voltage value set in the adaptation program for switching off the auxiliary / additional heater (more than 11.30 V).

Additional heater (on vehicles with a diesel engine, without an optional auxiliary heater)

Coding 00XX2 (manufacturer's coding)

J Indication value: less than 10.50 V

- The voltage value set in the adaptation program for switching off the additional heater (greater than or equal to 10.0 V and less than 11.0 V).

Undervoltage trip type.

J Display value: Automatic (when coded 00XX1)

- Manufacturer's coding on vehicles with an auxiliary / additional heater

- The deactivation is carried out by a command from the power management system control unit -J644

J Display value: Manual (when coded 00XX2)

- Manufacturer's coding on a vehicle with an auxiliary heater, without an optional auxiliary heater

- Coding at the request of the client on vehicles with an autonomous / additional heater

- The undervoltage shutdown command from the power management system control unit -J644 is not executed

- Shutdown due to undervoltage occurs when the voltage value displayed in display zone 3 is reached

(shutdown due to undervoltage is carried out with a delay of about 20 seconds)

Measured value block 002

The currently recorded coolant temperature in the auxiliary / additional heater in ° C.

- Measured by the temperature sensor installed on the control unit -J364 in the auxiliary / additional heater

Coolant temperature received on the data bus in ° C

- The temperature is displayed by the control unit in dash panel insert or engine control unit

- With the ignition off, the coolant temperature signal is not received and is used as a backup value

The currently registered state of the auxiliary / additional heater

J Display value: off

- There is no switch-on signal.

J Display meaning: start, full load, partial load, control pause or coasting

- The switch-on signal is received or received, at the moment the auxiliary / additional heater is operating in this mode

J Display meaning: Fault

- The control unit -J364 has recognized a fault, the auxiliary / additional heater cannot be switched on, or has been switched off accordingly

The currently registered autonomous / additional heater mode

J Display value: off

- There is a signal to turn on in the autonomous or additional heater mode

- There is a signal to turn on the circulation pump -V55 for the auxiliary / additional heater.

J Display meaning: Additional heating

- A signal is received to turn on the auxiliary / additional heater in the auxiliary heater mode.

J Display value: Heating

- A signal is received to turn on the autonomous / additional heater in the autonomous heating mode.

J Display value: Pump on

- The switch-on signal is received, all the conditions for switching on the circulation pump -V55 by the control unit -J364 are fulfilled.

- This function is currently available for all engine types where, due to the structure of the coolant circulation system at low outside temperatures in the lower engine speed range, it is necessary to activate the circulation pump -V55 in order to increase the volume of coolant passing through the air conditioner heat exchanger

Measured value block 003

The currently recorded coolant temperature in the auxiliary / additional heater in ° C.

- Measured by the temperature sensor installed on the control unit -J364 in the auxiliary / additional heater

Coolant temperature received on the data bus in ° C

- The temperature is displayed by the control unit in dash panel insert or engine control unit

- With the ignition off, the coolant temperature signal is not received and is used as a backup value

Heater circuit shut-off valve control -N279

J Display value: 99% or 100%

- The shut-off valve is not activated (large coolant circuit, coolant is drawn in through the engine by the auxiliary / additional heater).

J Display value: 1.98%

- The shut-off valve is activated in modulating mode.

- The shut-off valve is constantly activated (small coolant circuit, coolant is drawn in by the auxiliary heater directly from the heat exchanger of the air conditioner).

Control of the fan for supplying air to the combustion chamber of the heater -V6 in%

- The fan for supplying air to the combustion chamber of the heater is not activated.

Display value: 10.100%

- The fan for supplying air to the combustion chamber of the heater is activated in the control mode

Diagnostics Webasto (webasto) Thermo Top do it yourself.

What and how can be done on one's own when repairing a wet Webasto stove?

First of all, you should measure your capabilities and experience with the complexity of the task. Therefore - decide whether the task at hand is up to the task. More than 50% of all heaters that get into the repair went through the hands of the owners. Many of them were initially with trifling breakdowns, or were simply blocked by software and did not require mechanical intervention. However, after the repair of the owners, we also had the opportunity to earn money. Do not be among such "repairmen", if in doubt, just carry / take the heater to the service station. Moreover, the failure of the heater may not be caused by the heater itself, but by the associated vehicle systems.

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And, if all the same decided on an independent repair - then go ahead.

Let's start with the simplest checks. If the heater stops working in cold weather, then most likely the matter is in the fuel supply system, or rather in the fuel itself. (more information about fuel and its composition can be found in the article). In this case, the check must be carried out in a warm garage in order to exclude the influence of the "summer" solarium on the work of Webasto. It should be noted that similar problems appear even at temperatures of minus 15-18 degrees. You can also connect power from a separate container at the time of the test with a known clean and good winter diesel fuel. In any case, the fuel supply system should be purged and cleaned, the fuel filter should be replaced, and if there is none, put it on.

An indirect sign of the lack of fuel in the power system is the sound of the metering pump. By the way, it must be installed correctly,

If the sound is loud and loud, then perhaps diesel fuel does not enter the fuel pump itself. With "good, correct" operation, the sound is muffled and low. The reason may be a leak in the fuel line, air leaks.

You can check the integrity of the winding itself with an ohmmeter. The winding resistance at 20 degrees should be about 136-154 ohms.The operation of the valve can be checked by applying to it short pulses with an amplitude of about 8-11 volts with a frequency of 0.5-1 hertz. At the same time, flushing fluid, such as carburetor cleaner, is supplied to the tube. Sometimes such a check operation is enough to bring the heater itself to life, if the reason for the refusal was a blockage in the fuel line at the installation site of the solenoid valve.

The next stage of verification is the electrical part. First of all, you should make sure that the F1-F3 fuses are working properly.

Check the presence of supply voltages on the timer (connector X8). If the power comes to the timer, and the last one is "no mu-mu", then there is a reason in it. How to start Webasto without it is described below.

If the heater was factory installed with a CAN bus connection, check ALL literally fuses. Firstly, it will take a little time, and secondly, make sure once again that they are in order, and thirdly, it is not possible to specify a specific fuse for all possible variants of car modifications, even within the same model, well, and fourthly - the operation of the heater also depends on the state of the sensors that are not part of it. For example, from the fuel level sensor, from the outside and interior air sensor, from the collision sensor, from the voltage of the on-board network.

Separately, you should check the power supply at the connectors of the stove itself (X1-X2) - plus and minus and the quality of the contacts. Often, in the most inaccessible places, almost in the plug itself, the wire breaks off or rotates, while the insulation is not externally damaged.

If both power circuits - fuel and electrical - are normal, then the heater can simply be blocked as a result of past errors that have already been eliminated, but are still recorded in the memory of the heater control unit.

The heater can be unlocked in three, now forgotten ways:

3. Unlocking on the recommendation of the manufacturer Webasto. Unfortunately, it does not always work, but nevertheless, there is a chance.

step 1 remove power from the heater control unit for 3 seconds.

step 2 supply power and turn on the heater using timer 1533 or remote control.

step 3 after 3 seconds, turn off the power supply to the heater control unit again

Step 4 After 3 seconds, apply power to the heater control unit.

Judging by the Webasto manuals, everything should work, and, by the way, it often works.

It is checked with an ohmmeter at a temperature of 25 degrees. Resistance of a serviceable element 0.2-0.4 Ohm

It is checked by applying a pulse voltage with an amplitude of 10-12 volts and a frequency of 1-10 Hertz. The resistance of a serviceable pump is 5.2 Ohm at a temperature of 20 degrees. A serviceable pump should provide a volumetric supply of fuel in the amount of 36-45 grams for 3 minutes at a pump activation frequency of 7 Hertz.

It is checked with an ohmmeter at a temperature of 24 degrees. Resistance of a serviceable element is 2-4 Ohm with a complete set No. 1. Resistance of a serviceable element 0.8-1 Ohm with a complete set No. 2

Should work when 12 volts are applied to it. The resistance of a serviceable element is about 10 kOhm. However, you should focus on connecting the power directly.

At 20 degrees, the resistance of the element is 2-4 Ohms.

Overheating sensor

At 20 degrees, the element resistance is 240 ohms.

Resistance of a serviceable element 136-154 Ohm at 20 degrees

Image - DIY webasto repair t5

Image - DIY webasto repair t5 Image - DIY webasto repair t5 Image - DIY webasto repair t5 Image - DIY webasto repair t5 Image - DIY webasto repair t5 Image - DIY webasto repair t5

Attention! Car service network of favorable prices. Camber check is FREE! No queues! Repair on the same day!

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