The procedure for repairing and replacing a pump is quite easy, and it is very simple to do it yourself, using a screwdriver and a set of wrenches. So, having discovered such a malfunction, do not rush to pay money to specialists, but try to fix it yourself.
The power unit is, of course, the most important component of any car. But do not forget that the main condition for its smooth operation is high-quality cooling. Therefore, the cooling system plays an important role in the operation of any machine. In this case, it is worth paying considerable attention to the water pump (that is, the pump), which circulates the antifreeze in the system. Drivers often independently repair or replace the pump on a VAZ "classic", since these procedures cannot be called complicated and time-consuming.
The water pump, as already mentioned above, is designed to provide the required pressure in the cooling system, that is, the circulation of liquid through the system. The blades of the device rotate, due to which the antifreeze is supplied to the engine cylinders and cools them qualitatively.
Pump repair is impossible without using a special repair kit. It usually includes all the small parts of the pump and rubber seals necessary for replacement. In addition, you will have to immediately prepare the following tool:
a hammer (like a mallet) - for knocking out parts of the body, if the parts themselves do not come out;
a little antifreeze (or antifreeze).
VIDEO
Of course, repair work will need to be carried out on a pump that has already been removed from the motor. Pump removal procedure:
Make sure the engine is cool.
Unscrew the antifreeze drain plug (the plug is located on the motor block). To drain the coolant completely, you must also unscrew the drain plug from the radiator.
Disconnect the fuel lines from the pump.
Loosen the alternator belt tension rail to make it easier to remove the belt itself.
Remove the three bolts that secure the pump to the alternator pulley.
Next, unscrew the nuts that secure the pump to the engine housing.
Pull the pump out from under the hood.
In order to repair the water pump, you will first need to disassemble it into its component parts. In this case, it is recommended to adhere to the following work regulations:
Unscrew the pump pulley from the shaft.
Pull the shaft itself out of the housing.
Detach the impeller from the housing.
The impeller is disconnected with wrenches, since it is attached to the body with bolted connections.
It is quite difficult to remove the old one and put on a new one; you must be able to use a special device - a hydraulic vise for working with shafts.
I bought a pump cover with an impeller and a bearing. It is possible to change the bearing, but it is difficult and there is a high probability of poor quality of the part and the assembly itself. Issue price - from 250 rubles (with a plastic impeller) to 300 (with cast iron).
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Car owners themselves recommend not to knock out old bearings and insert new ones, since there is no guarantee of the success of this procedure. The easiest way is to immediately buy a shaft with bearings assembled and drive it into the pump housing.
Replacing the pump bearing I also did this. I tried to press out on a hydraulic press. It all ended with the purchase of a new pump assembly. It is both easier and faster. IMHO and cheaper
When knocking out an old bearing, the integrity of the shaft can be damaged, so it is safer to buy a shaft already assembled
The stuffing box is a gasket, an intermediate element. Most often, car owners have to replace the oil seal, since the antifreeze leak is formed in this place in the first place.The oil seal is a rubber product and wears out quickly.
Replacing the stuffing box does not present any difficulties: the old gasket is removed from the shaft and a new one is installed in its place. Before installation, it is recommended to lubricate the oil seal with coolant so that it quickly "rubbed in" to the shaft.
A small rubber ring with a metal border is designed to ensure the tightness of the pump
The impeller wears out during long-term operation. As a matter of fact, the impeller blades just ensure the circulation of the antifreeze throughout the system and quickly lose their original shape. In this regard, the circulation of the liquid becomes less intense, the engine does not receive the amount of antifreeze that is necessary for high-quality cooling.
The impeller is fixed to the pump casing with several bolts. To dismantle the old impeller, simply unscrew the bolts and remove it. It is recommended to use new bolts to secure the new product.
Installation of a new impeller takes 2 minutes, as it is attached to the pump housing with 4 bolts
The pulley is the most important support for the pump. If it shows signs of wear, it is best to replace it immediately. In this case, the procedure is performed on the car itself:
Put the front of the car on a jack (or drive the car into the inspection pit).
Loosen alternator belt.
Remove the bolts that secure the pulley to the body.
Remove the bolts that hold the pulley in the housing assembly.
Such a product cannot be used in a car device
Replacement is done upside-down. Before installing a new pulley, it is not recommended to lubricate it with coolant.
If the pump on the VAZ "classic" has flowed, then it is no longer possible to drive such a car, because the engine can quickly overheat. It is necessary to separate the concept of "the pump is flowing", because the pump can only leak slightly, and the circulation will not be disturbed. Or, the coolant may leak out strongly and the repair of the device can no longer be postponed.
Pump leaks can form due to wear on the oil seal or cuff. That is, it will be necessary to remove the pump, disassemble it and replace the worn out element. Replacement procedures are listed above.
In the event that the pump has been used for a long time, it is not advisable to make repairs. It is recommended to buy a new water pump and replace the old one.
Thus, all the main work on the restoration of the water pump at the VAZ "classic" can be done by hand. However, Zhiguli owners prefer to repair the pump only when the oil seal is leaking or the impeller is worn out. These are simple jobs that can restore the pump life. In other cases, it is easier to buy a new pump, as repairs can be very difficult.
If the water pump malfunctions, it is best to replace it entirely. However, you can restrict yourself to replacing the seal and shaft with bearing.
Cross section of a water pump
a = 25.8 - 26.2 (22.8 - 23.2) mm b = 2.0 mm
1 - shaft and bearings (in the figure the pump is shown with an electromagnetic fan; the shaft with a fan with a viscous coupling is longer) 2 - hub 3 - casing
4 - sliding ring seals 5 - intermediate ring 6 - retaining ring 7 - impeller
Remove the pump from the VAZ 2106 car for repair or replacement if noise, which exceeds the usual level, and coolant leaks during its operation. A car stethoscope can help diagnose a pump malfunction. The bearing and the oil seal are installed in the pump cover with an interference fit, in addition, the pulley hub and impeller are pressed onto the roller. In this regard, disassembling the pump is quite laborious, therefore, in case of a malfunction, we recommend replacing the cover assembly with all the included parts. For replacing the pump on a vaz 2106 car you will need: keys "for 13", "for 17", a screwdriver, plasticine, a vernier caliper.
The pump cover is fixed to the body with four nuts (the alternator drive belt and pulley have been removed for clarity). 1. Remove the battery from the car (for convenience). 2. Drain the liquid from the cooling system (see "Replacing the coolant on a VAZ 2106 car"). 3. Loosen the three bolts securing the pulley, keeping it from turning with a screwdriver. 4. Remove the alternator drive belt. 5. Remove the three bolts securing the pulley and remove the pulley.
6. Unscrew the nut securing the tensioning strap of the generator to the pump cover, remove the washer. 7. Remove the tension bar from the stud by moving the alternator away from the engine. 8. Unscrew the four nuts securing the pump cover, remove the spring washers, carefully separate the cover from the housing with a screwdriver and remove it. 9. Remove the pump cover gasket. NOTE Replace a heavily crimped or torn gasket. 10. Clean the body mating face from the remaining gasket. WARNING Be sure to check the clearance between the impeller blades and the pump housing before installing a new cover (assembly). The gap should be 0.9-1.3 mm. If the clearance is too large, the pump flow will be reduced, and if it is too small, it is possible for the impeller blades to rub against the walls of the casing and break them.
11. To check the gap, make three "posts" from plasticine and install them between the blades as follows.
12. ... so that they protrude 2-3 mm above the shoulder blades. 13. Install the gasket on the cover. 14. Install the cover onto the body by tightening the four nuts. 15. Remove the cover. The "bars" will be compressed. Determine the protrusion of the "posts" above the shoulder blades with a caliper. The protrusion value is equal to the clearance between the blades and the pump casing. 16. Remove the "posts" and install the cover and removed parts in the reverse order of removal. 17. Adjust the tension of the alternator drive belt (see section 9 "Electrical equipment of the VAZ 2106"). 18. Fill with coolant and remove air plugs from the cooling system (see "Replacing the coolant on a VAZ 2106 car").
You don't need to bother a lot to change the pump for a VAZ 2103. Unscrew the fan immediately, then remove the drive belt and unscrew the pulley. You can not drain the coolant completely, but only to dismantle the pump. That is, we substitute a basin under the water pump and slightly unscrew the pump securing bolt from below. Then we completely remove the old water pump and replace it with a new one, after cleaning the seat from the remnants of the gasket and sealant.
In this case, the replacement of the pump with a VAZ 2103 in the video is shown in general terms, since the difficulties are minimal. After reassembly, add coolant to the radiator.
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Replacement of a water pump or a pump on Zhiguli cars of models: Vaz-2107, Vaz-2106, Vaz-2105, Vaz-2104, Vaz-2102 Vaz-2101, as a rule, occurs for two main reasons.
The first reason: the pump leaked. This means when you find that there are traces of coolant leakage on the water pump. In this case, you need to replace the pump as soon as possible, without delay. Since, insignificant leakage in the form of small drops of antifreeze or antifreeze often quickly form a stream, as a result of which, as you understand, all the coolant will leave the cooling system in a matter of minutes.
Reason two: the pump began to hum. A hum may mean that the bearings installed inside the water pump itself have failed. With such a malfunction, you will have a little more time to think and replace before the pump finally leaks and seizes. I will not tell you exactly how long it will take, it all depends on the "endurance" of the pump itself. The time frame can be from a few minutes to one month! However, I strongly do not recommend checking the pump for strength, in any case, the failure of the water pump is guaranteed, moreover, this can happen at the most inopportune moment. It is also necessary to understand the fact that often, due to a broken pump, engine overheating can occur, which will entail more serious financial investments, and driving a car will be possible only with the help of a tow rope.
As the proverb says: "The more you stretch the rubber, the harder it will hit!" Do not delay replacing the pump, and be sure to decide what is closer to you: replace the pump with your own hands or seek help from a specialist?
Next, we move on to the second stage - the selection of a suitable water pump and the selection of the necessary set of tools, which is necessary for carrying out repair work.
I think no one will be surprised if I advise you to buy a VAZ pump !? Since this is, in my opinion, the best option. If there is no opportunity to buy a water pump from an automaker, then in this case it is quite difficult to give any specific advice, in view of the fact that today there are plenty of manufacturers who make pumps for Zhiguli. It all depends on the thickness of your wallet, as well as the competence and honesty of the seller. I can only add, be careful, and do not forget: check for the presence of a gasket in the kit, purchase a small tube of sealant.
By the way, replacing the pump is often associated with replacing the coolant in the car. Therefore, it is necessary to find out in advance what state your antifreeze or antifreeze is in. It would be nice to remember the last time you changed the coolant ...
Further, as for the instrumentation ... In order for the replacement of the water pump on the cars Vaz-2107, Vaz-2106, Vaz-2105, Vaz-2104, Vaz-2102 Vaz-2101 to be successful, you will need:
1. Spanners (if you have a socket wrench this is only a plus) for "8", "10", "13", "17".
2. Dishes necessary for draining antifreeze or antifreeze.
3. The key to "27-30" (useful if instead of the drain plug on the radiator, you have to unscrew the fan switch).
Now comes the main stage - do-it-yourself pump replacement.
1. Unscrew the drain plug, the one on the engine block. Drain the liquid into a prepared dish. If you decide to "kill two birds with one stone" and want to replace the coolant in addition to everything, you need to find a drain plug or a sensor incl. fan, which is located on the cooling radiator. Unscrew and drain the liquid in the same way.
2. Disconnect and remove the battery. Disconnect the block of the electric fan, then unscrew the 3 fastening bolts of the fan shroud that secure it to the radiator, then pull it out.
3. Using the “17” wrench, release (it is not necessary to completely unscrew) the nut that tightens the alternator belt, then release the tension and remove the belt.
4. Now, in the same way, using the "17" wrench, unscrew the nut securing the bracket to the pump itself and move the bracket slightly to the side.
5. Unscrew the 3 mounting bolts while holding the pump pulley with a screwdriver.
7. Unscrew the four nuts that secure the pump to the engine and dismantle the pump.
8. Now you can start cleaning the pump seat, most likely there are traces of the old gasket on it.
9. Clean all of the dirt and proceed with the installation of a new gasket. Do not forget to pre-lubricate it with sealant.
10. And finally, the last thing ... Install the new pump in place of its further work.
The rest of the assembly is done upside-down. Important! When you fill in the coolant, do not forget to set the control lever for the heating radiator tap, open at a distance. Disconnect the hose from the intake manifold in order to air the system. Well, in theory, everything should have worked out! Thank you for your attention, now you know how to replace the pump Vaz-2107, Vaz-2106, Vaz-2105, Vaz-2104, Vaz-2102 Vaz-2101 with your own hands!
Replacing the pump or water pump (as it is more convenient to whom) on cars Vaz-2101, Vaz-2102, Vaz-2104, Vaz-2105, Vaz-2106, Vaz-2107, Classic needs to be done for two reasons. First, the pump is leaking ... That is, traces of a coolant leak were found on the pump.In this case, the replacement should be carried out as quickly as possible. Since the first drops of antifreeze or antifreeze can very quickly turn into a stream and all the liquid will be under the car in a matter of minutes. The second reason, the pump hummed. Means out of order water pump bearings ... In this case, you will have a little more time to think before the pump leaks or jams. But, to say exactly how long it will take, only the pump itself can say))). What can a time span from one month to the next turn mean! In both cases, the result is the same, pump failure, engine overheating and further movement of the car using a towing cable.
In general, as a result of the above, we try not to delay the replacement of the pump, and carefully read the article further and decide whether to carry out the replacement on our own or whether it is better to contact the auto repairman ....
Now we move on to the next stage - choosing-buying a pump and compiling a list of tools that will be needed for work.
I think that I will not surprise anyone if I advise you to buy only VAZ pump !? As always, this is the best choice. If, however, there is no way to buy a VAZ one, then it is difficult to advise something specific, since at the moment there are quite a lot of manufacturers of pumps for Zhiguli. Here already for your taste, pocket and seller's recommendations. The only thing I can add is that check if the gasket is included in the kit, buy a small tube of sealant and don't mess with Fenox (maybe I was unlucky, but the pumps of this manufacturer were often not happy with their quality).
What else ... Yes! Replacing the pump is a great reason to replace the coolant in the car. ... It is worth checking in advance in what state (color, density) is antifreeze or antifreeze in your car. Recall the last time it was replaced.
Now for the instrument. To replace the water pump (pump) on cars Vaz-2101, Vaz-2102, Vaz-2104, Vaz-2105, Vaz-2106, Vaz-2107 You will need: spanners (socket wrenches are also welcomed) keys for 8, 10, 13, 17, a container for draining the coolant, a screwdriver, a key for 27-30 (in case, instead of a drain plug on the radiator, you have to unscrew the fan switch).
And finally, about the main thing - description of replacing the pump (water pump) on cars Vaz-2101, Vaz-2102, Vaz-2104, Vaz-2105, Vaz-2106, Vaz-2107, Classic, Zhiguli :
1. Unscrew the drain plug on the engine block (photo 1) and drain the liquid into a previously prepared container. If, however, we are going to replace the coolant, then we are looking for a drain plug (or, as in my case, the sensor on the fan on the radiator, see photo 2) on the cooling radiator, unscrew it and drain the liquid.
2. Remove the battery. Disconnect the electric fan block (photo 3). We unscrew the three bolts securing the fan casing (photo 4) to the radiator and take it out.
3. With a 17 key, release (you can not completely unscrew) the alternator belt tension nut (photo 5), loosen the tension and remove the belt. After that, also with a 17 key, unscrew the nut that secures the staple to the pump (photo 6) and move the bracket to the side.
4. Holding the pump pulley with a screwdriver, unscrew the three mounting bolts (photo 7). Remove the pulley.
5. Now it remains to unscrew the four nuts securing the pump to the engine (photo 8) and remove the pump. After that, clean the pump landing site from traces of the old gasket and dirt, install a new gasket (after having lubricated it with sealant) and install a new pump on the car.
The rest of the assembly is carried out in the reverse order. When pouring coolant, do not forget to put the control lever of the heating radiator tap in the open position and, to "air" the system, disconnect the hose (photo 9) from the intake manifold. In order to do everything right, I ask you to familiarize yourself with the material for replacing coolant in cars Vaz-2101, Vaz-2102, Vaz-2104, Vaz-2105, Vaz-2106, Vaz-2107, Classic, Zhiguli .
Cooling is a prerequisite for the operation of an internal combustion engine. Cars use two types of cooling: air and water. The first method is rarely used due to its low efficiency. VAZ 2107 engines, like most cars, have a water cooling system. The key unit of water cooling is the water pump (pump) VAZ 2107. It maintains a constant circulation of the coolant, moving it from the hot zone (cylinder block) to the cooling radiator and back.
The water pump (pump VAZ 2107) does not differ from the units installed on other "classic" models. This is a housing (cover) with an impeller shaft installed inside. The movement of the coolant is provided by the movement of the impeller blades rotating on the shaft. That is, it is a centrifugal pump.
The torque is transmitted to the shaft from a pulley mounted on the engine crankshaft through a belt, which at the same time rotates the car's electric generator. On old VAZ models, the pump pulley was used for one more function - to mount the forced cooling fan of the radiator. But the VAZ 2107 is equipped with an electric cooling fan, so this part is missing.
This unit has a fairly simple design, so the malfunctions are not too varied: a coolant leak or a bearing failure.
They are often related, but the consequences of these two failures should be separated. In the first case, a critical decrease in the level of antifreeze and engine overheating are possible. It will be possible to drive some distance, you will have to add antifreeze (if not, water). In the second case, the bearing can jam, which will lead to a break in the pump belt and a complete lack of engine cooling. In this case, it will not be possible to continue driving.
In both cases, an urgent replacement of the VAZ 2107 pump is necessary, since this unit cannot be repaired.
[tip] Note: If you had to add water to the cooling system due to a coolant leak, you must completely replace it as soon as the cause of the leak is eliminated. Otherwise, the water can cause trouble for the radiator and other elements of the cooling system, and when operating the car in winter, it can simply freeze. [/ Tip]
To repair a vaz 2107 pump with your own hands, you will need the following tools:
open-end (socket) keys for 8, 10, 13, 17;
a key for 27-30 (if you have to unscrew the fan sensor in the radiator instead of the plug);
container for draining antifreeze;
screwdriver.
Before replacing the pump, you must drain the coolant from the radiator and engine. To do this, you need to remove the radiator cap and sequentially unscrew the plug on the radiator and the cylinder block, substituting a container for draining the antifreeze. When the cooling system is empty (or the coolant level is below the level of the pump mounting, you can start replacing the pump. To do this, you need to perform the following operations:
remove the alternator belt by first loosening the nut and reducing its tension;
loosen the nut securing the generator and take it closer to the mudguard;
with a 13 key, unscrew the bolts securing the pump pulley and remove it;
unscrew and dismantle the coolant supply pipes;
unscrew the pump and remove it from the cylinder block;
remove the sealing gasket (it must be replaced when removing the pump);
unscrew 4 nuts on the pump and disassemble it;
install a new pump pump with O-rings (they, like the sealing gasket, cannot be used twice);
assemble all parts in reverse order.
[tip] Note: it is possible to replace the pump pump without dismantling the entire unit. But it should be borne in mind that it is inconvenient to do this, therefore it may take even longer than replacing the pump with a complete removal of the pump.Also, with such an inconvenient replacement method, poor assembly is possible and, accordingly, a coolant leak.
The service life of the unit depends on the quality of the components, so it is better to purchase “native” pumps produced by AvtoVAZ. [/ Tip]
VIDEO
After replacing the VAZ 2107 pump, it remains to tighten the generator belt and fill in the coolant. The latter will need about 10 liters.
To fill in antifreeze without creating air locks in the cooling system, you should do the following:
position the vehicle so that the front is higher than the rear. Then the heating radiator will be lower than the rest of the system elements.
disconnect the thin hose of the cooling system going to the carburetor or throttle valve (depending on whether the carburetor or injection type of the engine is installed on the machine);
open the plugs on the expansion tank and radiator;
make sure the drain plugs are installed and tightened properly;
pour antifreeze (antifreeze) into the radiator using a watering can;
push the rubber hoses of the cooling system with your hands, expelling the air (the liquid level will drop);
top up the radiator to the brim and close the plug;
pour coolant into the expansion tank and close it;
start the engine, warm it up to operating temperature;
with the engine running, squeeze and release the cooling hoses several times to remove the remaining air from the system;
add liquid to the expansion tank to the recommended level.
install the hose to the throttle and tighten the clamp.
There is another way how to air the cooling system, but it is shown in this video:
VIDEO
How to replace a pump on your own in a garage with a classic VAZ 2107 2106 2105 2104. For this method, you do not need to drain all the antifreeze, it is enough only from the engine.
The pump is a consumable, according to the technical regulations it is recommended to change it for prophylaxis, even if it works well, at one point it may leak and your car will stop.
Access to the pump is carried out from under the hood; for convenience, you only need to remove the battery, which will not take you much time.
Video of replacing the pump on the classic VAZ 2107 2106 2105 2104:
As we can see, everything is not as complicated as it might seem, with the desire and good instructions, even a novice driver can do this work. In the video, the pump is of a new type, with a plastic impeller, in fact, it does not inspire confidence and there were many complaints about it, if possible, ask the old-style water pump in auto stores.
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An operation such as replacement of the pump VAZ 2107, VAZ 2106 , does not conceal any difficulties. But some motorists also manage to repair the pump and, as a rule, nothing comes of it. At the factory, a certain gap is set between the casing and the impeller of the pump. The efficiency of the entire engine cooling system depends on the correct setting of this gap, so it is not recommended to repair the pump (especially since you are unlikely to save money).
This article describes how to replace a VAZ 2107, VAZ 2106 pump.
We will figure out what a VAZ 2101 pump is, how it works, and how to do it yourself. You know that this unit promotes the movement of coolant in the system. With its help, it circulates through the pipes, cooling radiators and stove. How the stove is arranged on a VAZ 2101 car, what breakdowns it has and how to fix them, will be described in another article.
If you refer to the operating manual, you can get a little information about the pump, about the principle of its operation. It's worth starting with the fact that the VAZ 2101 pump, the price of which is about 600-700 rubles, is of a centrifugal type. Structurally, it consists of two halves. One is permanently fixed to the engine block, it rarely changes, since it does not contain moving elements.
The appearance of a penny pump with a plastic impeller
The second part, which contains the impeller, bearing and pulley mount, is removable. Actually, when they say that it is necessary to change the VAZ 2101 water pump, they mean this particular element. And no one pays attention to the fact that this is not a pump, but just its front cover. The pump is the name of the entire assembly, including the outputs and inputs for connecting the pipes of the cooling system.
Place of installation of the liquid pump of a penny
So we decided on where the body is and where the lid is. Between them there is a gasket that protects the system from liquid leakage. The lower part, which is installed on the engine block, is called the water pump housing 2101; a cover is screwed to it with studs. The latter is made of aluminum, a rotor rotates in it, on one edge of which there is a plastic impeller. On the other side there is a holder for the drive pulley.
To work, you need a little tool:
Keys 13 and 17.
A small crowbar.
Container for draining liquid.
You will also need to purchase the following materials from the store:
Antifreeze.
Water pump VAZ 2101.
Pad.
Silicone sealant.
New nuts and washers if necessary.
The main thing during this procedure is to carefully drain the liquid from the system. Depending on how much loss there will be during this procedure, you will need to buy the required amount of antifreeze from the store.
Penny water pump cover appearance
On a VAZ 2101 car, the water pump is removed quite simply. It is recommended to first unscrew the drive pulley mount. In the future, this will be problematic. After that, using a key 17, loosen the tension on the alternator belt. Now you can remove it and look at the degree of wear. If it is excessive, then it is necessary to replace it as soon as possible.
With a 13 key, unscrew the four nuts with which the pump body of the VAZ 2101 water pump is attached to the cover. That's all, now there is another problem - to disconnect these two nodes. After all, the gasket could stick so tightly that it can only be done after you tap the case with a rubberized hammer. But this is not a problem, the lid quickly comes off the seat. And that's all, you can replace it. Just do not rush, first perform a few manipulations to ensure the maximum quality of the repair.
Pump cover with gasket
As you can see, the gasket has practically stuck to the body of the VAZ 2101 pump, you need to get rid of it. For this purpose, first wipe the entire surface with a solvent, and clean it as much as possible from dirt. Then, using a wire brush, remove any remaining gasket. You can carefully clean them with the edge of a knife, just do not damage the metal. Now you need to take care of the tightness of the connection.
Video (click to play).
Spray the entire surface with solvent again. After it's dry, apply a thin coat of automotive silicone sealant to the gasket. With it, you can achieve the most tight connection possible. Let it harden for a couple of minutes, then put the gasket back in place. Place the cover on it and tighten the nuts. Wait another 15-20 minutes, after which the VAZ 2101 water pump can be assembled, and all threaded connections are tightened. At this, the repair can be considered complete, fill in the liquid, pump over the system.