Do-it-yourself Volga 31105 repair

In detail: do-it-yourself repair of the Volga 31105 from a real master for the site my.housecope.com.

CAR REPAIR VOLGA GAZ 31105

section 1
ENGINE ZMZ 406
device and description of the ZMZ 406 engine
oil and oil filter change
tension adjustment and replacement of the accessory drive belt
replacement of the tensioner roller of the accessory drive belt
replacement of the front crankshaft oil seal
replacing the rear crankshaft oil seal
removing the oil cooler
removing the tap and oil cooler hoses
intake manifold gasket replacement
replacement of exhaust manifold gaskets
removing camshafts
replacement of hydraulic lifters
removal and installation of hydraulic chain tensioners
disassembly of the drive of the gas distribution mechanism
disassembly of the oil pump drive
removal and repair of the cylinder head
replacement of engine mounts (cushions)
removal of the ZMZ 406 engine
repair of the ZMZ 406 engine

section 2
ENGINE CONTROL SYSTEM ZMZ 406
diagnostics of the engine management system, error codes
replacement of relays and fuses of the engine control system ZMZ 406
replacement of the electronic engine control unit ZMZ 406 on the Volga GAZ 31105 car
checking and replacing the synchronization sensor
checking and replacing the camshaft position sensor
checking and replacing the throttle position sensor
replacing the MAF sensor
checking and replacing the coolant temperature sensor
checking and replacing the air temperature sensor in the intake manifold
check and replacement of the knock sensor
replacement spark plugs
checking and replacing high-voltage wires
checking and replacing ignition coils

Video (click to play).

section 3
POWER SUPPLY SYSTEM OF THE VOLGA GAZ 31105 ENGINE
design description
replacement of the filter element of the air filter
replacing the fuel filter
replacing the fuel intake filter
throttle actuator adjustment
checking the fuel pressure in the power supply system
removing the fuel rail and injectors
check injectors
removing the fuel pressure regulator
checking and replacing the idle speed regulator
removal of the throttle assembly
removing the receiver
removing the fuel pump
removing the fuel module
removing the fuel pump and fuel gauge sensor
removing the fuel tank

section 4
EXHAUST GAS RELEASE SYSTEM
design description
replacement of suspension elements of the exhaust system replacement of elements of the exhaust system

section 5
ENGINE COOLING SYSTEM
design description
coolant change
replacing the coolant drain valve
replacement of temperature gauge sensors and coolant overheating warning lamp
removing the expansion tank
checking and replacing the thermostat
replacement of the sensor for turning on the electric fan
removal of the electric fan
removing the radiator
replacing the coolant pump

section 6
CLUTCH
design description
adjustment of the clutch release drive
bleeding the clutch release hydraulic drive and changing the working fluid
replacing the hydraulic hose
replacement of the clutch master cylinder
replacement of the clutch slave cylinder
clutch fork replacement
replacement of driven and master disks

section 7
TRANSMISSION
design description
Change of oil
Extension oil seal replacement
removal of the gearbox
replacement of the input shaft oil seal
replacement of the front bearing of the input shaft
gearbox repair

section 8
DRIVE GEAR
design description
universal joint lubrication
removing the propeller shaft
propeller shaft repair

section 9
REAR AXLE
design description
semi-axle bearing lubrication
Change of oil
semi-axle removal
axle shaft oil seal replacement
replacement of the oil seal of the main gear drive gear
rear axle repair
adjustment of the main gear by the contact patch of the teeth
removal of the rear axle

section 10
FRONT SUSPENSION
design description
front wheel alignment angles
hub bearing adjustment
shock absorber replacement
replacement of the upper ball joint
replacement of the lower ball joint
spring replacement
removal of the upper arm
removal of the lower arm
replacing the anti-roll bar
removing the anti-roll bar
replacement of hub bearings

section 11
REAR SUSPENSION
design description
replacement of spring anti-squealing gaskets
shock absorber replacement
removing the anti-roll bar
replacement of silent blocks and pillows
spring removal and disassembly

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section 12
STEERING
design description
replacement of working fluid and filter element
bleeding the hydraulic drive of the power steering
checking the technical condition of the steering
pendulum arm lubrication
steering gear adjustment
lubrication and adjustment of steering rod joints
removal of the tie rod end
removal of steering linkage rods
removal and disassembly of the pendulum arm
removing the steering gear
flushing the flow and safety valves of the power steering pump
removing the power steering pump
removing the steering wheel
removing the steering column

section 13
BRAKE SYSTEM
design description
bleeding the brake system replacing the brake fluid
adjustment of the drive of the rear wheel brake pressure regulator
parking brake drive adjustment
replacement of the brake pads of the front wheels
front wheel brake hose replacement
removing the front wheel brake caliper housing
removing the brake disc
replacement of brake pads of rear wheels
rear brake hose replacement
Replacing the wheel cylinder of the rear wheel brake Removing the rear wheel brake pressure regulator
replacement of the brake master cylinder
replacement of the vacuum brake booster
parking brake cable replacement
removing the parking brake mechanism
removing the pedal assembly

section 14
ELECTRICAL EQUIPMENT
design description
checking dead circuits
checking electrical circuits under voltage
replacement of fuses and relays
accumulator battery
replacement of the contact group of the ignition switch

section 15
GENERATOR
design description
checking the generator on the car
replacement of the generator voltage regulator 2502.3771
replacement of the generator voltage regulator 3212.3771 / 9422.3701
removing the generator
generator repair 2502.3771
repair of the generator 3212.3771 / 9422.3701

section 17
LIGHTING, LIGHT AND SOUND SIGNALS
replacement bulbs headlight unit
headlight unit adjustment
removing the headlamp unit
removing the headlight electrocorrector regulator
removing a fog lamp, replacing a lamp
fog lamp adjustment
removing the central light switch
removal of the steering column switches, alarm switch
removing the side turn signal, replacing the lamp
replacement of the brake light switch
replacing bulbs in the rear lamp, removing the lamp
Replacing the reversing lamp switch
removal of the additional brake signal lamp, replacement of lamps
removal of the interior lighting plafond, replacement of the lamp
removing the light under the hood, replacing the lamp
replacing the glove compartment lamp
removal and adjustment of the sound signal
removal and disassembly of the switch of sound signals

section 18
WINDSHIELD CLEANER AND WASHER
removing and disassembling the windshield wiper
removal of the electric pump and washer nozzles

section 19
DASHBOARD
checking control devices and their sensors
removing the instrument cluster
replacement of instrument cluster lamps
replacement of the speed sensor
replacement of oil pressure sensors
replacement of the fuel level indicator sensor

section 20
BODY
design description
removing the engine mudguard
removing the front bumper
removal of the lower front panel
removing the radiator grille
removing the hood
removing the hood lock
removing the hood hinge
removing the front fender
windshield replacement
rear window replacement
removal of the tunnel floor cover
removing the instrument panel
adjustment and removal of the front seat
removal of the rear seat
removing the side rear-view mirror
removing the front door trim
removal of the lock and handles of the front door
removing the glass of the front door
removing the front door window regulator
removing the front door
removing the rear door trim
rear door glass removal
removing the rear door window regulator
removing the rear door lock
removing the boot lid lock
removing the trunk lid
removing the tailgate hinges
removing the spare wheel mounting frame
removing the rear bumper

section 21
HEATING AND VENTILATION SYSTEM
design description
replacement of the crane and electromagnetic
heater valve (pneumatic actuator)
heater tap replacement (mechanical drive)
replacing the heater fan resistor
replacement of the electronic speed controller of the heater electric motor
removing the heating and ventilation control panel
replacement of the electric fan of the heater
removing the heater
heater radiator replacement

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DIAGNOSTICS OF MALFUNCTIONS OF THE VOLGA GAZ 31105 VEHICLE

No car repair is complete without the help of a neighbor, friend, or referring to literature or the Internet. Previously, there was only one way to independently understand the structure of any mechanism or machine unit - this is the study of the necessary literature. Now, thanks to high technologies of data transmission over a distance (Internet), there are more opportunities.

Car design Volga GAZ 31105

Owners of GAZ-31105 vehicles are no exception. Maintenance and operation of this vehicle requires the necessary information to be freely available. It's one thing when a rusty penny is being repaired - half of our country knows the structure of this car like the back of their hand. A Volga with a Chrysler engine is a more advanced vehicle in which a large number of electronics (there are more than ten sensors, and each affects the correct operation of the car as a whole).
Image - Do-it-yourself Volga 31105 repair

  • repair and operation of the engine;
  • repair and operation of the gearbox;
  • repair and operation of the fuel injection and supply system;
  • repair and operation of the power steering (GUR);
  • repair and operation of the brake system;

Diagram of the device and design of the brake system GAZ 31105

Thanks to the information received, you will learn how to independently find problems in the operation of the car and determine the simplest and most effective method of troubleshooting. You no longer have to turn to the paid services of specialists from specialized service stations. You can do most of the work (which does not require special devices and devices) with your own hands, turning to this manual for help only.

Cold rainy autumn days have come, and the heater system of your GAZ-31105 car is barely blowing and is only good for keeping the glass from fogging up? Well, what can we say about the operation of a car with the onset of frost. Nothing wrong with that. You just need free time, "straight" hands and a manual for the repair of your car.

It is not so difficult to understand the design of the system and the principle of operation of the stove.It is worth starting to look for the cause of the malfunction, and, quite possibly, there will simply be a blown fuse, changing which you will restore the stove to work properly and return the heat to your car.

Despite the fact that it is made using high-quality metal and extra durable rubber, as a result of car operation, you need to periodically check the condition of the 31005 gas suspension.

It looks like the front suspension of the car Volga 31105

Volga "Chrysler" is no exception, the car is much heavier than VAZ models, thus, if you hit an obstacle, the risk of "getting" for repairs is very high.

For a routine inspection and replacement of worn-out parts, a pit and knowledge of the procedure for removing some elements will be required. You can glean the missing knowledge about the structure by contacting the maintenance manual for this car for help.

Advice! It is very convenient to check the condition when crossing a large bridge. As a rule, the asphalt on it is covered with small cracks, passing along which you will hear the noise of your car's suspension.

Rear suspension Gas 31105

At first glance, it seems that engine repair is a very difficult process and cannot be done on your own. Moreover, a foreign-made engine from the Chrysler company. In fact, you only need help to make a repair if you are going to remove it completely, for example to replace bushings or a piston. You will have to call an assistant in order to get him out from under the hood. Further, following the descriptions of this manual, you can do the work yourself.

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To remove the motor, you need to disassemble almost the entire engine compartment.

  • drain and remove interfering pipes of the cooling system;
  • remove the ignition coil;
  • pick up the power steering tube; Image - Do-it-yourself Volga 31105 repair
  • remove several sensors that interfere with the disassembly of the engine.

Having completed the necessary work to repair the motor, as very often happens, unnecessary parts remain. In order to avoid such a situation, it is recommended to take your time and lay out the parts from one mechanism to one side, the other to the other. In addition, in case of any question, you can always look in the manual about the correspondence of a given part to this mechanism.

You can perform even such a complex procedure as adjusting the valves of an internal combustion engine yourself. Only for this you will need to purchase a special adjustment device. Well, no additional equipment is needed to replace rings, pistons, gaskets, liners or crankshaft.