DIY rear suspension repair Passat B5

In detail: do-it-yourself repair of the rear suspension Passat B5 from a real master for the site my.housecope.com.

The work procedure is applicable for cars:

Volkswagen Passat B5 / Volkswagen Passat B5 (3B2) 1997 - 2001
Volkswagen Passat Variant B5 / Volkswagen Passat Variant B5 (3B5) 1997 - 2001

Volkswagen Passat B5.5 / Volkswagen Passat B5.5 (3B3) 2001 - 2005
Volkswagen Passat Variant B5.5 / Volkswagen Passat Variant B5.5 (3B6) 2001 - 2005

Audi A6 C5 / Audi A6 (4B2) 1997 - 2005
Audi A6 Avant / Audi A6 Avant (4B5) 1998 - 2005
Audi A6 V8 Avant / Audi A6 V8 Avant (4B6) 1999 - 2005

Skoda Superb / Skoda Superb (3U4) 2002 - 2008

I represent my next renovation. About four years ago, I carried out exactly the same operation with the Passat B3, the design of the silent blocks (SB) of the rear beam has changed for the better, simplifying the replacement, but increasing the cost of parts. You will need balloon wrenches, torque wrenches, heads 10, 18, 21 and open-end for 21, a hammer, tape measure and a jack. Here are the silent blocks themselves, I bought BOGE silent blocks, the left and right are different.

First of all, while the car is on wheels, it is necessary to take measurements from the beam in the area of ​​the silent block and to any point on the body, so as not to get on the adjustment of the rear beam at the toe-out stand. Place struts under the front wheel.

Lift one side, remove the wheel and lower the body onto the support (the jack is still needed). For a car with a package for bad roads, remove the protective cover from the silent block by unscrewing the bolt with a 10 key.

Now you need to press the beam up with a jack and you can unscrew the three bolts of the silent block to the body (18mm key) and the SB beam fastening bolt (21mm keys)

Video (click to play).

The removed left silent block caused pity. On the right, things were much better.

Now you can install a new silent block. Screw the silent block to the beam but do not tighten, fasten to the body, tighten but do not tighten.

You can put the wheel on and proceed to the second side. When the car is on its wheels, check the dimensions taken before disassembling, if you need to knock the silent block with a hammer to the desired size (the ellipse allows you to adjust about 10 mm), tighten the silent block to the body 110 Nm and turn it 90 °. Set the suspension down by acting on the rear of the machine and tighten to 120 Nm and turn it 90 °. It was not possible to install the cover on the silent block, the design does not allow and the functionality is in doubt.

Then we wash our hands, drink beer and watch football.

If you didn’t find information on your car, look at the cars built on the platform of your car.
With a high degree of probability, the information on repair and maintenance will be suitable for your car as well.

All documentation in English is marked (eng.), In German - (ger.)
For everyone who has a Volkswagen, hands and the desire to do something with them.
For all who has Volkswagen, hands and desire to do something by them.

The work procedure is applicable for cars:

Volkswagen Passat B5 / Volkswagen Passat B5 (3B2) 1997 - 2001
Volkswagen Passat Variant B5 / Volkswagen Passat Variant B5 (3B5) 1997 - 2001

Volkswagen Passat B5.5 / Volkswagen Passat B5.5 (3B3) 2001 - 2005
Volkswagen Passat Variant B5.5 / Volkswagen Passat Variant B5.5 (3B6) 2001 - 2005

Sooner or later, any unit requires either repair or replacement.
In this case, the silent blocks of the rear beam VW Passat b5.
I think that you shouldn't write how to jack up the car and remove the wheel and make the process safe .. or if you don’t know it it’s better not to go in there!

1) The beam is attached to two brackets. The bushings are actually located in the brackets.

2) It is better to remove the brackets in turn, so it is easier not to knock down the position of the beam so that later you do not go to the camber
You will need two 21mm keys (or 21mm heads if you can get in there)
The bracket is attached to the body with bolts, which are unscrewed by the head by 18mm.

3) now about replacing the silent block itself

You can certainly buy ready-made brackets with silent blocks .. but it's more expensive and not so interesting.
Therefore, silent blocks were purchased separately from the brackets.
we will install them.

4) to remove the old one, you need to make two cuts with a grinder. So that an emphasis appears, or you can squeeze out the silent block only in one direction.

5) Extrude with a press.
The clip must be matched to the outer diameter ..
in my case from the front hub bearing Hyundai Getz

6) we clean the seat.
and press the new silent block with the same clip

Press into the bracket according to the same position as the previous one.

7) install the bracket on the body according to the old marks .. they can be seen on the bolt washers and on the body itself.

and only then we fasten the beam to the bracket!
Finally, I advise you to tighten the bolt after the car is on its wheels.
access is enough .. so silent blocks will live longer!
On the other side, we do the same.

Time spent on both sides 2 hours.
Expenses for two silent blocks 1500 rubles
instead of 5-7 thousand which are assembled with brackets ..
Maybe someone will find my theme useful ..

If you didn’t find information on your car, look at the cars built on the platform of your car.
With a high degree of probability, the information on repair and maintenance will be suitable for your car as well.

All documentation in English is marked (eng.), In German - (ger.)
For everyone who has a Volkswagen, hands and the desire to do something with them.
For all who has Volkswagen, hands and desire to do something by them.

Rear suspension for front wheel drive vehicles

Rear suspension elements for front-wheel drive vehicles

9 - bolt М12х1.5х60, 110 Nm + turn 90 °,
10 - rear beam,
11 - bolt М14х1.5х190, 120 Nm + turn 90 °,
12 - stabilizer lock,
13 - threaded hole,

A - the direction of movement of the car,
B - the right side of the car

Image - DIY repair of the rear suspension Passat B5