DIY planer for body repair

In detail: do-it-yourself planer for body repair from a real master for the site my.housecope.com.

Body planer without blade AIST 67917105 rotary handle, length 350mm

Body planer with blade RHD TH01001

Set of ABREX Velcro abrasives (5pc) 70x198mm curved with dust extraction (22holes) B54R5620193

Velcro sanding set RM-90726 (6pr) in Russian Master case

Pneumatic grinding planer MIRKA OS 383 CV with dust extractor 190x70mm, stroke 3mm, 10000rpm, weight 2 kg

Pneumatic grinding planer RUPES SLP41A with dust extraction (14 holes) 400x70mm, stroke 4.8mm, 400l / min, 6bar

Velcro planer ABREX (70 x 198mm) without dust extraction medium sanding B58R7021198

Velcro planer ABREX (70 x 400mm) without dust extraction, long sanding / B56R0020740

Velcro planer FLEXIBLE ABREX (70 x 400mm) plastic sander 9021PV

Velcro planer FLEXIBLE RM-90672 (70 x 400mm) FLEXIBLE sanding soft Russian Master

Velcro planer with clamps RM-72000 (70x400mm) METAL for sanding on an aluminum base

OVAL Velcro planer (70x200mm) semicircular sanding 12-20 P

Adjustable Velcro planer ABREX (70 x 400mm) with dust extraction 14 holes

Adjustable Velcro planer (70 x 400mm) with dust extraction 53 holes

Velcro planer RM-90771 (70 x 125mm) PLASTIC sanding lightweight

Velcro planer RM-90788 (70 x 198mm) PLASTIC lightweight manual sanding block

Velcro planer RM-90795 (70 x 400mm) PLASTIC grinding sanding block

Velcro planer with dust extraction ABREX (70 x 125mm) 13 holes short sanding B58R7130125

Velcro planer with dust extraction ABREX (70 x 198mm) 22 holes medium sanding B58R7220198

Velcro planer with dust extraction ABREX (70 x 400mm) 14 holes long sanding B56R0021740

Video (click to play).

Velcro planer with dust extraction ABREX (70 x 400mm) 53 holes long sanding B56R0531740

Velcro planer with dust extraction Deerfos (70x125mm) with holes

Velcro planer with dust extraction Deerfos (70x200mm) with holes

Velcro planer with dust extraction Deerfos (70x400mm) with holes

Velcro planer with dust extraction PM-91808 (70 x 125mm) 13holes short grinding

Velcro planer with dust extraction PM-91815 (70 x 198mm) 22 holes medium grinding

Velcro planer with dust extraction PM-91822 (70 x 400mm) 53holes long sanding

Sanding block with Velcro 70x125mm WDK-431001 (hard + medium hard), double-sided

Sanding block with Velcro 70x125mm RM-90665 soft Russian Master

Sanding block with Velcro 70x125mm RM-90689 flexible Russian Master

Sanding block with Velcro 70x196mm RM-90696 flexible Russian Master

Sanding block with Velcro D150mm PM-90764 for grinding wheels

Image - Do-it-yourself planer for body repair

Image - Do-it-yourself planer for body repair
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Published by Alexander Andreevich December 16, 2015

Continuing the conversation about curved surfaces, it makes sense to mention the issue of grinding and finishing. For flat surfaces, we use grinding planes or blocks; hard at the beginning and medium soft at the finish. Soft ones are used somewhat less often. For leveling grinding of curved surfaces, elastic planers are used. They are convenient to grind down bumps on arcs of convex and concave surfaces, to smooth them. Arches, curved walls and ceilings, car body parts. It looks like this:

Image - Do-it-yourself planer for body repair

I didn’t want to buy it, because I have to look for it, and it’s not cheap. So I made it myself: I took a piece of plexiglass and rubber from which they make soles and repair heels. Image - Do-it-yourself planer for body repair

Peeled off the protector, glued it; around the perimeter sharpened evenly. In order not to drill the platform, I made adhesive fasteners for handles and clamps.

Choosing a tool for body polishing ">Image - Do-it-yourself planer for body repair

Carrying out matting of the body

Grinding has another name - matting (matting). Matting is the procedure for applying small scratches to the body of a car with abrasive materials. The purpose of the manipulation is to improve the adhesion of all subsequent layers (primer, paint, varnish, and so on).

If the matting area is negligible, use plain sandpaper or tape-bright. Large areas of the body are processed with a grinder.At the same time, there is a certain relationship between the grain size of the abrasive material and the subsequent work:

  1. reduction of gloss before painting - an abrasive from P120 to P180 is required;
  2. cleaning the surface to iron - P80.

All work on grinding the car must be carried out in a mask, since the process is associated with a lot of dust formation. The mask can be replaced with a respirator.

Matting the surface of the car body is carried out with a special tool - this is a plane or a grinder. There are many options for the latest devices, but an eccentric or orbital sander is considered universal. Its scope is extremely wide:

  • cleaning the car surface from the old layer of varnish and paint;
  • processing of transition zones before local painting of certain areas;
  • alignment of areas after applying filler (putty).

For grinding large and flat surfaces with high rigidity, it is advisable to use a surface grinder.

It is unacceptable to use surface grinding technique on curved, curved and thin-walled surfaces, this can lead to deformation of parts!

For problem areas of the car that need sanding, it is best to use a plane.

Grinding with an orbital machine has a high-quality result if the following rules are observed:

  1. it is necessary to regularly check the serviceability of the components: the dust extraction hose and the vacuum pump;
  2. during matting, the sole of the machine must be tapped periodically so that abrasive particles do not get clogged inside;
  3. you should not put pressure on the grinder, grinding occurs under the own weight of the device itself;
  4. the heating of the surface of the car body must be controlled, if required - to arrange technological breaks in work.

Compliance with these simple points will allow you to perform grinding efficiently and quickly.

The plane is considered a hand tool for matting the car body. A fine grain skin is fixed on the device and the master begins to make smoothing movements along the surface in any order. The more varied the trajectory of movement, the higher the quality of the grinding.

When processing a car body, it is generally recommended to use sandpaper or scotch-bright with your hands. In this way, areas with complex relief are matted; movements should also not be of the same type.

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Wet sanding of a car means constantly wetting the body with water. A damp sponge is used for these purposes. The water must be changed frequently to avoid heavy contamination. After sanding with water, the body surface must be washed and wiped dry with a lint-free cloth.

The polyester filler coat can only be sanded dry, because the filler is very hygroscopic.

If smudges or light shagreen appear on the car body, grinding will be much more effective when a few drops of liquid soap are added to the water.

Any body repair is focused on creating a perfectly smooth new car paintwork. A grinder will help to mechanize your work to prepare the work area. The principle of operation of the orbital device consists in combining the rotation of the sole and displacement of the orbit due to the eccentric to a diameter of 2 to 6 mm. The complex effect on the car body allows you to achieve a high abrasive result.

The basic configuration of any grinder implies the presence of either an electric drive or an air drive from a compressor. Many craftsmen prefer the first option because pneumatic equipment requires a large volume of air and a powerful compressor. The volume of the compressor is impressive, as is the power consumption.

Pneumatic orbital sanders are a popular product among auto repair shops; for home use, an electrically driven device is sufficient.

Orbital grinding technique is selected according to the following parameters:

  1. power consumption of electricity (200-600 W);
  2. rotation frequency indicators (revolutions per minute);
  3. the rhythm of vibration of the sole;
  4. the presence of the function of adjusting the stroke of the eccentric in mm;
  5. the diameter that the work sole has (12.5 or 15 cm);
  6. are there holes in the sole for dust extraction;
  7. weight of the device (1-2.5 kg).

The basic set of the grinder contains a 6-sided wrench, with which the sole is installed and removed. There is also a dust collector, sometimes a spare handle. Many models are equipped with a function for connecting to a vacuum cleaner.

To grind the car body, in addition to the orbital machine, the master will need consumables for it, namely, abrasive mugs.

Orbital grinding equipment costs differently, depending on the brand awareness of the manufacturer. So, for example, a Rupes SL 42 AE plane (Italy) can be bought for 26 thousand rubles. Less well-known manufacturers offer more modest prices. For example, a pneumatic polishing machine JAS-6531 from Jonnesway (Taiwan) costs 9.7 thousand rubles.

The plane for grinding cars is used in hard-to-reach places and on curved areas. It can be produced in two different versions:

  1. with Velcro for sanding paper;
  2. equipped with clamps.

In addition to the design features, an auto plane can be of any size. The cost of the simplest product is from 300 rubles.