Steering rack for Mitsubishi Lancer 9 DIY repair

In detail: steering rack for Mitsubishi Lancer 9 DIY repair from a real master for the site my.housecope.com.

The modern car is the crown jewel of engineering. It uses dozens of complex systems that combine many small parts. One of the most difficult elements is the steering rack. During operation, it lends itself to constant loads, therefore, it often fails. Car owners have a question of how to remove the steering rack.

Driving a car is actually done with two main things: the pedals and the steering wheel. But have you ever wondered how the torque from the steering wheel is transmitted directly to the front wheels? This is where the steering rack is needed. This mechanism is an elongated cylindrical beam, in the design of which there are gears on a toothed basis.

Modern cars are necessarily equipped with power steering. It greatly facilitates turning the steering wheel, since the transmission of torque only through the gears and the driver's efforts is ineffective. The following amplifiers are distinguished:

The first type in its design uses a special hydraulic pump, which, due to pressure and oil, allows the wheels to turn. At the same time, the driver makes little effort. Unfortunately, this type of amplifier only works when the motor is running.

The electric option is devoid of this drawback. It already uses a special electric motor that rotates the gear shaft in the rack housing. Also, the design uses an electronic control unit that controls the operation of the entire system.

How to determine that your car has problems with the steering rack, while disassembling the steering rack of a Mitsubishi Lancer is necessary? There are a number of signs that can help you quickly identify the problem. This includes:

Video (click to play).
  • the appearance of a hydraulic fluid leak, which indicates a malfunction of the shaft seals, wear or corrosion;
  • the appearance of a characteristic knock in the steering rack, the cause of which is the wear of the ball joint or the central tooth (this may also be the knock of the steering gear cardan);
  • the steering wheel turns tightly or does not return to the center position (here the problem is in the bent shaft or rack housing).

There are also a number of individual problems that relate to the power steering, namely:

  • the appearance of an itchy sound when turning the steering wheel (low oil level in the barrel);
  • difficult to turn the steering wheel at low speeds (flow valve problems);
  • the appearance of defects on the rotor and mating surfaces (a sure sign of a tight steering wheel);
  • when turning the steering wheel, a whistle is heard (drive belt loosened).

To repair the Mitsubishi Lancer steering rack with your own hands, you will have to first remove the steering rack on the Lancer 9 and 10 models. You will learn how to do this below.

The whole process takes actually a couple of tens of minutes, if you, of course, first read the instructions. To dismantle, you need a set of keys. The instruction includes the following:

  1. 1. At the rear of the engine compartment, remove the engine mount with mountings.
  2. 2. Turn the steering wheel to the right. Remove the steering end, unscrew the stabilizer.Image - Steering rack for Mitsubishi Lancer 9 DIY repair
  3. 3. For convenience, the front wheels can be removed completely.
  4. 4. Place a jack under the transmission. Since the pillow is removed, it is necessary to exclude sagging.
  5. 5. In the passenger compartment, unscrew the cardan from the steering wheel, and then remove the special boot.Image - Steering rack for Mitsubishi Lancer 9 DIY repair
  6. 6. Unscrew the tubes from the rack.
  7. 7. Be sure to unscrew the hoses from the compressor.
  8. 8. Unscrew the steering rods.
  9. 9. Unscrew all fasteners for the rail.
  10. 10.On the right side (in an acre for the wheel), raise the stabilizer, and through the formed "window" pull out the steering rack.Image - Steering rack for Mitsubishi Lancer 9 DIY repair

This method allows you to get the steering rack without first removing the levers, subframe and other parts. Now you can inspect the steering rack and make repairs if necessary.

To disassemble the steering rack using this technique, you do not have to use any specialized equipment. The whole process can be done in your garage. At the same time, you will gain invaluable experience and knowledge about the structure of your car, as well as save a good amount on a car service.

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Mitsubishi Lancer IX is a front-wheel drive passenger car that is very popular among drivers of all generations. High-quality service and timely repair of a Japanese car guarantee its long and reliable service on the road.

Often, with a mileage of more than 150 thousand km, Lancer 9 cars have problems with the steering mechanism. To solve these problems, it is necessary to understand the design features of the vehicle control. The node system consists of:

  • steering wheel with a column;
  • rail with power steering system;
  • power steering pump;
  • high and low pressure hoses;
  • the compensating reservoir of the hydraulic booster.

The steering gear is the most complex element of the car and is used to transfer the force of the steering column to the steering wheels. It has the following construction:

  • a rotary device that rotates the shaft transfers rotation to the gear;
  • the gear, rotating to the sides, gives an impulse to the movement of the toothed rack located inside the rack housing;
  • the toothed rack, when rotated horizontally, creates movement for the rods that move the wheel levers.

The main typical symptoms of a malfunction when it is necessary to repair the steering rack "Mitsubishi Lancer 9":

  • hydraulic fluid leak - occurs when shaft seals are worn or corroded;
  • knocking when steering - caused by wear on the center tooth of the shaft or ball joint. The characteristic knock can be caused by damage to the gimbal;
  • a tight turn of the steering wheel and not returning it to the central position is a consequence of the deformation of the shaft or crankcase.
  • itchy sound when turning the steering wheel - typical when the oil level in the tank drops;
  • Difficulty turning the steering wheel at low speed - indicates wear on the flow valve;
  • poor turn of the steering wheel accompanied by a characteristic whistle - occurs when defects appear on the rotor pair or mating surfaces, as well as the weakening of the drive belt.

The steering gear of Mitsubishi is generally very reliable and designed for high mileage. However, if a number of reasons arise, the working condition of the unit is significantly deteriorated. These include:

  • driving at high speed with uneven road surfaces and ignoring high obstacles and curbs;
  • untimely or poor-quality replacement of hydraulic fluid;
  • ignoring the systematic inspection of the anthers of the steering rack "Lancer 9", which can lead to the destruction of rubbing elements when debris and small particles enter.

If, while driving Mitsubishi Lancer 9, the above signs of a part malfunction appear, urgent repair or replacement of the steering rack is required.

Therefore, in order to correctly identify one or another breakdown and troubleshoot problems associated with car control, it is necessary to diagnose the unit.

Full computer diagnostics is carried out by qualified specialists in a professional car service using special equipment.

They do the necessary disassembly, troubleshooting and troubleshooting of steering systems and amplifiers.

Repair of the Mitsubishi Lancer 9 steering rack is usually carried out by a standard procedure: complete disassembly of the unit, identification of defects, cleaning of parts and replacement of worn out components.

Depending on the complexity of the breakdown, the repair can be superficial, complete or with the replacement of the mechanism.

Surface repairs are carried out to prevent a situation of complete failure of the steering mechanism and the vehicle as a whole.

Professional cleaning and adjustment of the unit is carried out:

  • tightening of tie rods and tips;
  • strengthening of bearings;
  • rail adjustment.

During the repair, a number of works are carried out:

  • complete disassembly of the mechanism;
  • troubleshooting;
  • elimination of corrosion and depletion of parts, cleaning with a grinding machine;
  • shaft straightening;
  • boring of the rack body;
  • restoring the original size of the part using thermal spraying;
  • elimination of spline gaps;
  • restoration of rods, tips, ball joints and so on.

If it is necessary to completely replace the faulty elements of the steering rack "Lancer 9" due to their deterioration, the following works are carried out:

  • replacement of oil seals, teflon or rubber rings, bearings, cuffs, etc.;
  • replacement of deformed and corroded rods;
  • replacement of tips and rods;
  • fluid replacement in power steering;
  • replacement of silent blocks;
  • replacement of the crosspiece and shaft support;
  • replacement of the high pressure tube;
  • replacement of the rail.

After the repair, the hydraulic fluid is filled and the mechanism is fully checked.

As a rule, it takes from several hours to two days to restore the operability of the steering unit, depending on the wear of the parts and the competence of the auto repairmen.

Steering reliability while driving is very important, therefore professionalism in the work of specialists plays an important role. At the end of the work, they usually do wheel alignment and give recommendations for further car maintenance.

Recently. on the pages of our site> we talked about replacing the steering rods and tips Lancer 9. In this article, it's time to talk about repair of the steering rack on Lancer 9.

So the rail flowed on the Lancer IX, dismantled, the reason is a rusty shaft. Ordered a new shaft MR589006, a new shaft support MN101696, rail seals 435.PS651 external 435.PS543 internal if you take the original repair kit, then only money down the drain, well, anthers clamps stabilizer and levers seals, since to disassemble a lot, it was decided to change everything. 8500r came out for spare parts of the rack. one day's work is not complete.
We start from under the steering wheel, unscrew the gimbal, which is hidden behind the plastic protection, then using the pliers above the column, we will clamp the clamp and pull the shaft into the column:

We remove the protection, knock out the tips, unscrew the muffler only from the catalyst, and the sensor, if not unscrewed, we cut it off and then twist it, remove the mini stretcher with the front engine cushion, unscrew the rear cushion only from the engine, disconnect the hoses from the barrel and from the pump, if you don’t if you change the stabilizer and oil seals in the levers, then we do not touch them, (if you will, then you need to unscrew the ball ones and the subframe will come out with levers).

We unscrew the rear bolts of the subframe, and pre-lubricate the front pins with brake fluid so as not to turn the mortgages. When unscrewing the last nut of the subframe, it is necessary for the partner to hold the subframe, the subframe is not heavy. It can be lowered and it will hang on the levers, unscrew the support, do not touch the stabilizer, unscrew the rail, and take it out by turning in different directions. That's it, the rake has been removed.

We begin to disassemble, unscrew the rods, tubes, on the right side of the movement, the ringed bushing, twist it until its end appears, pick it out with a screwdriver and twist it further (when assembling, insert it with the bent end into the bushing and twist it all over) unscrew the cover by 22 there we unscrew nut on 17.On the reverse side, unscrew the large nut, the size I do not know, twisted the gas, there will be a spring and a support, take out the worm with the body, take out the shaft, the oil seal remains in the body, we buy a gas can with a burner and heat the body to burn out the oil seal, you need it will pick it up with a long flat screwdriver, break it and take it out, wipe it all in a salary, if you wish,to insert a new internal oil seal, use the shaft, put the oil seal on it, insert it all the way into the housing and do not pull out the shaft anymore!
We change the oil seal in the outer sleeve, and assemble everything in the reverse order, fasten the cardan with the very last one, fill in dextron 2 and pump the system. Bottom line: you installed a new steering rack for Lancer 9... If you do not start the anthers again, then a century will be enough for two.
Image - Steering rack for Mitsubishi Lancer 9 DIY repair

How to fix a steering rack on a Mitsubishi Lancer 9?

Repair of the Lancer 9 steering rack is different, but as a rule, the main process, which is also the most difficult, is grinding and polishing the shaft, because not only leaking oil seals will contribute to rack leaks and backlash or runout, but also the rack shaft covered with corrosion.

You also need to be able to disassemble and assemble the rack (so as to correctly, without confusing, put all the cuffs, gaskets and rings), but having damaged the shaft, the steering rack of the Mitsubishi Lancer 9 after such an unsuccessful repair with your own hands can be thrown into a landfill. In addition to tools for disassembly and repair, you will need graphite grease and a liter of brake fluid.

First of all, in order to carry out an independent repair of the Lancer 9 steering rack, you need to dismantle it from the car and start disassembling it. Disassembling the steering rack only to replace the repair kit for oil seals and bushings often does not give a positive result, because these rails require the restoration of the shaft without fail.

And here is the first problem for those car owners who decided to repair the ninth Lancer's rail in a garage, because there is hardly a lathe available, which you also need to be able to use correctly.

The shaft is sanded with sandpaper starting with coarse P80, then P180, P280, P320 and up to P1000 and ending with the finest grit. You should not get carried away with the process, because each stage needs to be controlled and measure the run-up along the shaft and you cannot tolerate more than 10 acres.

With such a repair of the steering rack, the most important thing is to ideally grind the working area of ​​the shaft. Polishing is done with goi paste (applied to the shaft) and felt.

The steering control or SRU Lancer 9 fails, on average, after 70-100 thousand kilometers on the road of moderate quality. You can suspect the problem immediately, as soon as the traction begins to knock. If the Mitsubishi Lancer 9 steering rack completely breaks down, it becomes necessary to carry out appropriate repair work.

Setting up or adjusting the steering shaft of a Lancer 9 car can be done by hand if the part is rearranged from another car or altered. As a rule, the factory rail is extremely difficult to configure, it is easier to replace it, especially since it is inexpensive.

As a rule, the adjustment of the converted right-hand drive Lancers is carried out with a spanner wrench from under the wheel on the driver's side. It will be extremely difficult to adjust the Lancer's factory rail, since there is a manufacturer's protection installed there.

If the lock nut is loose, then you need to tighten it half a turn. It is screwed onto a bolt. Typically, this bolt may require a sprocket wrench to help hold it during adjustment.

The bushing and anthers are the first failures of the SRU. If we are talking about adjusting the steering Lancer 9, then the first thing to do is tighten the bushing. This requires a special key. If it is absent, you can make the tool yourself from a 19 bolt 10 cm long. A force of about 23 Nm is exerted on the sleeve.

Image - Steering rack for Mitsubishi Lancer 9 DIY repair

Photo scheme: SRU Mitsubishi Lancer 9

At the end of the work, it is imperative to bleed the power steering system, since the lower hose fitting will be removed.

The Lancer's steering wheel is the main control link, which at its disposal has a systematic hydraulic-type amplification mode, as well as a pump, a compensation barrel and a pressure hose.

To consider in more detail the principle of the structure and functioning of the SRU, best of all, directly visually viewing the corresponding video material.

Video: steering rack overview