Scarlet oil heater DIY repair

In detail: scarlet oil heater DIY repair from a real master for the site my.housecope.com.

Electric oil heaters are common devices and are highly reliable, but it happens that even such simple devices fail. In a situation where the heater does not turn on or does not heat well, you need to check the availability of the warranty card. With a valid warranty, it should be taken to a service center. But it often happens that such an opportunity is absent, and the repair of the oil heater will have to be done by hand. In this case, it is necessary to consider the possible causes of breakdowns and find out methods for their elimination.

Image - Scarlet oil heater DIY repair

Different models of heaters can have a different number of heating elements, thermostats and switching devices for connection and connection. They also have forced air systems to enhance convection and increase heat transfer.

The heating elements are housed in a rugged, sealed, ribbed, oil-filled housing covered with a durable dielectric powder coating. The switches are attached to the outside of the heater. All connections of heating devices and external control elements are connected through a hermetically sealed sleeve.

The circuit of the oil heater is constructed as follows: the supply wire with a plug is connected through switches and a thermal fuse to the heating elements. In this case, the thermal fuse provides a break in the supply circuit in the event of an emergency overheating of the device. The latest models of oil heaters are also equipped with a position sensor that turns off the device in the event of a fall or critical deviation from the operating state.

Video (click to play).

If a decision is made to fix the malfunction with your own hands, then the analysis of the heater should be started from the side of the power cord connection. In most cases, it fits over the cover covering the control panel and is secured with external screws. By unscrewing them and removing the control panel cover, you can gain access to all safety and switching devices.

This completes the analysis of the heater, since it is highly undesirable to break the tightness of the case. In 90% of cases, any malfunction is a failure of control systems or an open contact outside the sealed case.

Typical heater malfunctions are as follows. When the device is connected to the network, the automatic protection on the switchboard is triggered. This is a sign of a short circuit. Repair of oil heaters in this case is performed by determining the location of the short circuit and eliminating the cause of the short circuit. If the device does not heat up or heats up weakly, there can be many reasons. You can find out why the device does not work by dialing the circuit and identifying the faulty element.

Traces of oil on the body and floor will indicate a leak. It is necessary to find the place of the leak and restore the integrity of the case. You will need tools to fix a heater, but they are common enough to be found in any home.

It is necessary to consider in more detail each of the possible breakdowns.

If an oil leak is found on the body of the device, you need to find the place of the leak, weld it or solder it. In the latter case, silver solder should be used, it is impossible to solder with simple tin.Leaking oil will not allow high-quality soldering of the leak, which means that you will have to drain the oil and only then solder using a burner. Then you should check the tightness of the soldering point by filling the heater with water. After making sure that the liquid does not leak at the leak, it must be drained and the heater dried by heating.

After all the water has evaporated, you can pour oil into the heater. Before pouring, the substance should be heated to 90 ° C. In case of significant leakage, the entire volume must be changed, using transformer oil if possible. When filling the heater, leave room for thermal expansion. It is strictly forbidden to add another oil, since the brand of the original product is unknown, you can accidentally mix mineral with synthetic. The entire volume of oil must be replaced.

The noise in the heater can be both intermittent and constant. The source of noise after switching on may be water, which got into the oil in the form of steam during assembly due to the high humidity in the workshop. As water heats up, it changes from a liquid to a gaseous state and produces a crackling sound.

Bursting air bubbles can also be a cause of startup noise. This happens when the heater is carried and the oil is shaken in it. After warming up the device, these noises disappear and do not pose any danger for further operation.
Constant crackling is the cause of a malfunction of the electrical part of the heater. It should be found and eliminated, since such a device cannot be operated.

Also, the heater can crackle with linear expansion of parts, the dimensions of which change when heated. This is also not dangerous, in addition, the sounds disappear when warming up.

If the oil cooler stops working, this is most likely due to problems and malfunctions of the electrical part. The check should begin with dismantling the cover that covers the heater wiring diagram. After that, using a tester, you need to check the serviceability of the power cord. The defective element is found by alternate dialing. Then you should switch the tester to the resistance measurement mode and check the condition of the conductors. If the resistance of at least one conductor differs from zero, the plug or wire is replaced.

It will not be possible to repair the electrical part, except for the cord, at home. It is necessary to remember, and it is better to photograph the order of connecting the terminals, and then dismantle the faulty sensor. In the store you need to purchase the same one and install it in place of the old one.

The bimetallic thermostat is located next to the heater mode control keys. It is a rotating handle connected to a moving contact and a bimetallic plate. It consists of two different metals and is capable of changing its linear dimensions depending on temperature, and when the ends are rigidly fixed, it can bend and close the contact.

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The serviceability of the bimetallic thermostat is checked by connecting it to the tester. By gradually turning the heater temperature control knob, the resistance is measured at the relay terminals. The resistance must be equal to 0 at all positions of the regulator. Otherwise, you need to wipe the contacts with alcohol or clean them with emery paper (zero). If the manipulations did not lead to normal operation of the regulator, it should be replaced.

The number of these elements depends on the heating element connection diagram and the set of heater modes. In most cases, the device has 3 operating modes and 3 self-healing thermal fuses, with 2 heating elements of different power installed.