Details: bork juicer DIY repair from a real master for the site my.housecope.com.
The basis of the juicer is the engine. Today, asynchronous, collector electric motors are used. No wonder - the technician knows no other. Actually, repairing juicers with your own hands of frequencies is faced with the situation of a failed engine. It is almost impossible to replace the mechanical part, devices operating on the basis of meat grinders break couplings, plastic bushings when a bone hits, hydraulic presses have a lot of fiddling with the oil system. Let's consider the questions, do not wait for a detailed guide, but we will consider the main types of faults in sufficient volume.
We hope that reading the review will help our readers to fix the juicer of their choice on their own. Nothing complicated inside. Don't be intimidated by the upcoming renovation of Scarlet's juicer.
Repair of the Rossoshanka, Santos juicer - the difference in the price of the product is 30 times - there is a motor inside. Rossoshanka does not work for long, noisy, the essence is the same. The properties of the juicer are determined by the design of the mechanical part.
The advantages of induction motors are considered to be simplicity of design, maintenance, high efficiency. Less noisy than collector ones, however, when powered with a voltage of 50 Hz, it is difficult to get rpm above 3000 rpm. Juicers consider this a serious limitation, Santos has a fairly large centrifuge diameter. Let's describe Rossoshanka, Neptune, and other domestic high-performance juicers in a similar way.
Collector ones are devoid of restrictions, they turn out to be smaller in size. Lose in other important professional juicers:
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- Noise level.
- Short period of continuous operation.
On the shaft of electric motors, we see impellers blowing over the stator coils. It is made to cool the windings during operation. If, when disassembling the juicer, it was found: there are no elements inside, it is possible to supplement the structure by wisely choosing the shape of the blades. Will soften the thermal modes of operation of the electric motor. From the above it follows: asynchronous motors are preferable for the manufacture of high-quality juicers, it remains to solve the problem of speed.
In the case of centrifugal models, the issue is leveled by an increase in the diameter of the working chamber. As a result, with increasing distance from the axis, the centrifugal force increases. It is permissible to reduce the speed of the juicer motor without loss of quality.
Each device is supplied with a set of speeds. In asynchronous motors, it is realized by proper separation of the stator coils. Not all work at the same time, the result is a variation in speed. The scheme is often implemented, it consists in the correct commutation of the electrical circuit with buttons. The technical solution has great reliability, durability, and fault tolerance. A positive point. As for the speed, you can increase it using an inverter in the circuit. It is clear that it will lead to an increase in the price of the device at times. Smooth speed control can be achieved.
As for asynchronous motors, it's easy to do. Amenable to adjustment, avoiding complex circuits. Losses are reduced if the windings are supplied with direct current. Inductive resistances have little effect. The minus is small: a complex power supply is required, which reduces the efficiency of the juicer. The listed key points must be clearly understood if there is a desire to replace the engine. Readers can insure against winding burnout by bothering to include a thermal fuse at 135 degrees Celsius in the circuit. The element must fit snugly against the winding.Ideally, the thermal fuse is recessed between the turns of the wire. Provides heat exchange.
Forced cooling will not interfere. How it is done in the case of juicers, any devices, have already been told. You can borrow an induction motor starter relay from the refrigerator, along with the motor. There are two subtleties here:
- In juicers, a starting winding is rarely used; a scheme with dividing the stator coils is used.
- The motor type must match the relay, the overheating protection will not work.
There is a weak point in cheap juicer models: they are not protected against engine burnout. Why not put a relay like a companion for refrigerators. A difficult question, we leave it to the readers to decide on their own. The cost of other freezers is an order of magnitude (!) Lower than top-end juicers. The refrigerator works day and night, avoiding begging for the required break, does not turn off in summer. The power of the device is considerable.
For our reasons, reliable technology is closer to nature, figuratively speaking. This is directly confirmed by the design of the Norwalk juicer. So in a refrigerator, often all sensors have nothing to do with electrics, much less electronics. We need more bimetallic plates, thermocouples and other reliable and simple equipment. By the way, gas water heaters do just that, even ignition on a piezoelectric element. In this case, the technique works for a long time, is reliable and efficient. Overheating of the windings is easy to assess by the temperature of the magnetic circuit. Why isn't this done in juicers? Unable to answer this question.
What about Norwalk? Do-it-yourself juicer repair in this case is closely related to hydraulics, which was already mentioned at the beginning. Design:
- There is a high-speed engine inside.
- The auger is put on the shaft according to the principle of action of a meat grinder.
- The ground cake is put into a bag and placed on the table of the hydraulic press.
- The oil cylinder is driven by a belt drive, as in washing machines.
Thanks to a clever solution, the compressor is devoid of electrical parts. Steel block with spacers. The motor, on the other hand, is made in the best traditions of the machine. One glance is enough to understand: in 5 minutes it will not ask for rest, imitating Zelmer. In light of the above, we believe that it is enough to find a Norwalk screw juicer attachment instead of a meat grinder, having received an excellent device for a long-term operation. According to domestic GOST, it means that the equipment can withstand merciless operation during a work shift (8 hours).
The hydraulic unit will need to be filled with new oil periodically. The old is merged first. After removing the cylinder cover, it is supposed to remove the internal mechanism with a return spring, scoop out the oil. Keeping the position, the compressor drive starts. Gradually the oil will be in the cylinder. The new is poured three-quarters of an inch below the lid. Will the air gap interfere with the work? The masters say: powerless to harm. You will need to monitor for leaks of fittings, compressor, cylinder. Add, the return of the table to its original position is carried out by a spring after pressing the handle of the release valve.
If it comes to attachments for meat grinders, you will have to change plastic gears, couplings. They come in the amount of 2-8 in the kit, sometimes you have to buy new ones. Steel gears of meat grinders-juicers are rare, there is a chance of failure of a precious engine. You wonder how industrial units work ...
It is clear to readers that the main types of faults relate to the engine. First check the power supply, then the continuity of the windings begins. Having localized the malfunction, they try to rewind the coils. In the case of a collector motor, doable, the stator is a dull choke strung on a magnetic circuit. The manifold motors are called for each position of the section until the drum completes a full revolution. The rotor of the squirrel-cage induction motor is incapable of burning.The current is small, copper wire is often inseparable from the base of the "squirrel cage" by insulation. The device of the juicer is so primitive, the mechanics (bearings, oil seals, gears) and the drive break down.
The repair of power supplies has been talked about more than once. Impulse sources are found in expensive models equipped with the rudiments of intelligence.
Do-it-yourself juicer repair is not something fantastic. The device is quite simple and practically indistinguishable in different models. Whether it is a domestic juicer Dachnitsa or an imported one Bosch, they all work on the same principle, and are arranged in approximately the same way... With some knowledge in mechanics and electrics in stock, you can safely pick up a tool.
Juicer breakage is a common occurrence. This is not surprising, because such dacha paraphernalia experiences enormous stress during the harvest season. At the heart of every fruit and vegetable juice device is ordinary press... It doesn't matter in what form it is presented. The manual citrus juicer works by pressing and turning the fruit. The mechanical juicer is supplemented with units that allow to reduce physical efforts of a person and ensure greater productivity.
In any case, a decent load falls on the devices, and the increase in parts raises the percentage of breakdowns of the devices used. Even a manual juicer, presented as a press, where the pressure on the piston is produced by the rotation of the screw - and it is not always able to work reliably for a long time.
Repairing manual juicers is not that difficult. If we talk about electrical models, then the range of breakdowns is significantly expanded here. The search for a breakdown must be done in two directions: mechanics and electrical.
If the electric juicer shows no signs of life, makes a lot of noise or vibrates, do not start disassembling it right away. The reason is often very commonplace. The main thing is to make a thorough external examination.
- It is necessary to check the presence of power in the network, the reliability of the plug-to-socket connection and the integrity of the power cord. The latter, quite often fails due to bends or exposure to sharp objects. If damage is found on the cord, it must be replaced. As a last resort, splice repair is possible. In this case, special attention should be paid to the insulation of the wires.
- The noise and vibration of the juicer are the result of improper assembly of the device or foreign objects falling into the drum.
- The hum of the motor when the drum is standing indicates that the adapter coupling is overtightened. Usually the problem is corrected by loosening this part.
Other malfunctions will most likely require disassembly of the device.
The device of any electric juicer is not complicated. An obligatory attribute is an electric motor, which supplies the lion's share of malfunctions. This household appliance uses motors collector type and asynchronous... Each of them has its own disadvantages and advantages.
The former allow to reduce the size and weight of the product, but are not designed for long-term operation and require cooling, which is provided by the impellers mounted on the shaft. Asynchronous electric motors are more efficient, but take up more space and, accordingly, are distinguished by increased mass.
The motors mate with the centrifuge drum or rotate the auger. Depending on the type of juicer (centrifugal or screw), the connection is carried out by couplings or gears. These parts are usually made of plastic and are the cause of malfunctioning juicers. As a rule, manufacturers always provide a stock of these parts by including them with the juicer they sell.
The juicer motor is very finicky and fails when:
- voltage drops in the network;
- long-term work under heavy load;
- moisture penetration into the engine compartment.
Damage can be caused by normal wear and tear.
For preliminary disassembly of the juicer, use the instructions attached to it. If one is not at hand, then you need to use logic.
Attention! You should never use excessive force when disassembling household appliances. This leads to the destruction of the case and mountings and is fraught with further problems. Manufacturers usually take care of customers and make this procedure as easy as possible.
After separating the remaining units from the engine compartment, they begin to disassemble it. A Phillips screwdriver is usually sufficient for this. After disassembling the compartment, the engine is freed from the couplings.
The speed switch and radio components included in the electric motor circuit are pre-checked. This operation is performed by the tester.
Even a superficial inspection of the motor can tell a lot about a malfunction:
- Motor arcing and heat build-up are the result of abrasion or destruction of brushes (for collector motors). Replacing them will correct the situation.
- Obstructed rotation of the armature shaft signals a failure or contamination of bearings... To remove them, you will need to disassemble the engine and use a puller. When assembling, pay special attention to the cleanliness of rubbing and rotating parts, as well as their lubrication. Regular cleaning and lubrication will help prevent this malfunction.
- The smell of burnt insulation and blackening indicates burnt winding... Such a breakdown cannot be eliminated at home and requires the replacement of the entire unit.
Of all the points, only the last one is critical. All the rest are restored on their own, even with relative knowledge of electrical engineering.
Given the wide variety of juicers produced and produced today, it is difficult to describe all possible malfunctions of these units. Each of them may have their own specific case. But if you study the reviews of the owners of both domestic and foreign models, we can say that the main breakdowns are very similar.
Some useful information about the repair and maintenance of mechanical and electric juicers can be found in the video.