DIY glass repair composition

In detail: composition for glass repair with your own hands from a real master for the site my.housecope.com.

Image - DIY glass repair composition

The windshield is the most vulnerable point of the car. From mechanical stress, vibration during movement, temperature changes, chips or cracks may appear on it. The glass will not break completely just because it consists of two glass sheets glued together with a special glue. But if the damage is not repaired, then after a while it can turn into a large crack, and the glass itself can crack into pieces. Therefore, as soon as possible, you need to repair the glass yourself or contact a special service for help.

Mechanical damage that appears on the glass of the car can be repaired only in the following cases:

  • the inner layer of the triplex is not damaged;
  • factory-made glass is used;
  • cracks are no more than 50 cm long and do not reach the edge of the auto glass;
  • notch, chipping or spall without cracks or with small outgoing cracks.

Recovery is impossible if the triplex is split into several parts, its central part is crumbled or covered with a network of cracks.

To understand the complexity of the repair to be performed, you should decide on the type of damage. They can take various forms and types:

  • Image - DIY glass repair compositioncracks with rays from the point of impact;
  • cracks that form arcs or circles;
  • round chips;
  • cracks in the form of cobwebs;
  • defects from cracks and chips;
  • double-sided crack.

If only the outer layer of auto glass is damaged, then you can repair it yourself. If the inner and outer sides are damaged, the glass sheet will have to be dismantled. It is rather difficult to carry out such a procedure on your own.

To restore the triplex, you will need a special car set of tools, which can be purchased at the Inseif online store. The set should include:

  • blades for cleaning glass from polymer;
  • ultraviolet lamp;
  • injector;
  • injector rings and seals;
  • transparent plates;
  • scriber;
  • hand electric drill;
  • syringe;
  • polish;
  • various polymers for filling chips and cracks;
  • drills from carbide alloys.

The quality of the windshield repair largely depends on the preparatory work. First of all, the glass must be cleaned of dust and dirt, having previously sealed the damaged areas with tape so that moisture does not get into them.

Video (click to play).

Cleansing technology depends on the type of damage:

  1. Image - DIY glass repair compositionRound chips are cleaned with a carbide rod and wiped with a dry cloth.
  2. Cracks in the form of rays are first processed with a drill. They need to be drilled out with a tapered drill. You should get a wide, but not deep cone. Drill carefully so as not to damage the inner layer.
  3. A skyber is used to clean rounded cracks. If it was not possible to remove the dirt with this tool, then the damaged areas are reamed with a drill.
  4. Cracks running in different directions are cleaned with a carbide rod or reamed with a drill. So that the length of the damage does not increase, you need to drill a conical chip, retreating 1-2 mm from its end. After that, the cracks are artificially brought to a chip by gently pressing on the glass with your hands.

Damages on laminated glass are filled with special polymer glue, the properties of which are close to those of auto glass. Before pouring the polymer, dust and small particles should be removed from the surface with a vacuum cleaner. Then everything is thoroughly wiped with a dry napkin. Filling is done with an injector.

Procedure for the procedure:

  1. The injector is installed over the chip and is attached to the surface using suction cups.The equipment should be installed so that it completely covers the chip.
  2. The injector cylinder is carefully screwed into the axle. The sealing rubber located on the tip must be in contact with the triplex surface. To prevent the glue from flowing through the O-ring, the cylinder is screwed strictly parallel to the surface.
  3. 6-8 drops of the selected polymer are instilled into the injector cylinder. The density of the polymer composition directly depends on the thickness of the cracks. For small cracks, a polymer with a low density is selected.
  4. Image - DIY glass repair compositionThe injector piston is twisted into the cylinder until a slight pressure appears in it. Within a few minutes, the polymer will fill the damage, so no action is required during this time.
  5. When the chips and cracks are filled, the piston is unscrewed and set to the top position. For about a minute, air will be pumped out of microcracks and a vacuum will be created. This procedure is performed several times. There should be no air bubbles in the damage.
  6. When all defects are filled with a polymer composition, the bridge and injector can be removed. The equipment used can be cleaned with alcohol or acetone.

Defects are filled with polymer, but you can not use the car until the glue dries well... You can quickly dry it using an ultraviolet lamp, after dropping PL-106 polymer onto the treated area and covering it with a special film from the kit. The film is smoothed out, and a lamp is installed over the windshield for 5-6 minutes.

When the surface dries, the lamp and the film are removed, and the treated areas are cleaned of excess glue. A blade is used for this, which must be held perpendicular to the triplex. The cleaned surface is wiped with a napkin and rubbed with a special polish.

After the repair, damage should not be noticeable. You can only see them if you look closely.

If the damage is small and there is no time to glue them thoroughly, you can use the tools at hand.

Image - DIY glass repair composition

A new crack that has appeared on the triplex must be immediately closed from dust and dirt, so that it can be easily cleaned during repairs. You can use ordinary stationery tape, gluing the place of damage inside and outside with it.

A thin crack can be varnished with a colorless varnish to prevent damage from growing. The varnish is applied on both sides in a thin layer. It should dry well. Even the rains cannot wash off the varnish... It can hold out on glass for several years.

Using these tools, you can prepare a composition that is suitable for repairing damage to the windshield. Recipe:

  1. In a glass container, mix turpentine and acetone in a 1: 3 ratio.
  2. Cut the styrofoam into small pieces and add them to the solution.
  3. When the foam dissolves, it should be viscous and transparent.
  4. The solution is mixed and chips or cracks are filled with a thin brush or syringe.

The adhesive hardens quickly, so it must be used immediately, applying to damage in small portions.

In any hardware store you can buy a silicone-based adhesive and apply it directly from a tube to damage. If the crack is thin, you can use a syringe. The cavities are filled with silicone slowly to avoid air entrapment. The glue can dry from 12 hours to a day.... After that, it can be covered with clear varnish.

If you have a little experience and a special kit, you can repair the glass yourself with your own hands. However, if the damage is serious or you are in doubt about your ability, contact a car service that solders the windshield. There, with the help of special equipment, they will quickly be able to solder almost any chips and cracks. After such a renovation, the triplex will look like new.

Before we deal with the types of equipment for auto glass repair, we need to decide on technologies and terms. Modern cars are named.

The windshield of a car (in everyday life it is also often called "windshield" or "windshield") is one of the most vulnerable elements of a car. Kog.

Almost any scratches can be repaired with quality glass polishing wheels. Thanks to high-quality abrasives, they grind damaged.

Image - DIY glass repair composition

The technology of auto glass repair has long been no secret for a wide mass of motorists. And, if 15 years ago, even knowing the technology, we could hardly repair the windshield. There was a certain shortage of materials and equipment.

A modern car owner, today can undergo training in auto glass repair, so to speak, remotely, externally. To do this, we have the Internet with training materials on how to make auto glass repair, videos and manual descriptions of various do-it-yourself auto glass repair methods.

People's experience is a great force, especially when it comes to car repairs. Almost any model of any brand today is represented on the Internet by a forum of owners, where you will find the answer to any question regarding your car.

And we start it by remembering the structure of car glasses and their types. You have not forgotten that only triplex glasses are repairable.

You saw that there is a chip or crack on the windshield of the car. If there is a chip, then repair of the chip is needed, but this is not so scary yet. But if there is a glass crack, then follow a couple of simple recommendations for processing the crack. Estimation of the area of ​​damage in relation to cracks. If the crack is one and small, then in this case, auto glass repair is carried out by hand and is no less effective than in the service.

If the cracks "scattered" on the windshield, then it is best to consult a specialist. Perhaps replacing the windshield will cost a little more than repairing. The only difference is that the quality of the repair cannot be guaranteed for a long time. And the new is the new. Decide.

Depending on the defect, we prepare the necessary materials and proceed to eliminate the trouble. Clearing chips and cracks from dirt and dust, regardless of whether the defect was formed today or two days ago. Any repair of windshield autoglasses is subject to the same repair technology, and amateur performance or hope for "maybe" is not the best help.

Cleaning of the repair site is carried out with special compounds, you remove micro fragments, dirt. Rinse, purge and dry the repair site. Degrease the surface with alcohol. That's it, now we proceed directly to the operation to restore the auto glass.

Image - DIY glass repair composition

Image - DIY glass repair composition

The chip is repaired using a special repair kit. It includes: an injector, a syringe and a glue-polymer. The glue can be either one-component or two-component. With the second, there are a little more mixing operations.

Installing the injector over the place of repair. According to the instructions for the set, everything is very clear. Locking cup and "nipple" for the syringe.

Polymer injection... Glue-polymer is drawn into the syringe, according to the same instructions. Then we insert the syringe into the "nipple" of the injector. There should be at least two swings. This process, both in terms of time and algorithm, is described in the instructions. In each case, there may be peculiarities, so it makes no sense to describe the procedure in detail.

On average for all polymers, polymerization takes 4 to 8 hours. After the glue has completely dried, clean the place of repair from excess polymer (building knife or razor blade). Polish the place of repair or completely the entire windshield, and go.

This operation will require a little more time and other equipment to repair. The glass crack repair kit remains the same. Accordingly, the operations are all repeated. The only difference is in preparing the crack for repair.In this case, you will need an electric drill with a diamond drill.

At a distance of 3-5 mm. holes must be drilled from both edges of the crack. These holes will help relieve internal stress from the glass so that the crack does not continue its historical development in an unpredictable direction.

Remember that while driving, the glass, like all parts of the car, is subject to vibrations transmitted from the body. After drilling the holes, proceed to repair the car glass using the polymer injection.

The final stage of the repair is car glass polishing. Like this. Minimal time and financial costs, and do-it-yourself auto glass repair convinced you once again that everything that is created by human hands and human hands is being repaired. So why can't it be your hands.

If the glass is cracked or chipped, it must be repaired as soon as possible. Self-repair of auto glass is a rather complicated procedure that requires special tools and materials. For beginners in this difficult task, it is recommended to start by eliminating minor damage. Large and complex cracks are often not repaired even by specialists. The glasses are simply replaced with new ones.

Image - DIY glass repair composition

As soon as damage is detected on the glass of the car, appropriate measures must be taken immediately so that later this damage can be easier to repair.

Place a crack or chip with several layers of paper and tape it so that the tape covers the entire surface of the paper. This is necessary in order to prevent the penetration of dust and moisture into the damage cavity and to facilitate the repair of the car glass with your own hands.

Instead of trying to properly repair the crack, do not try to rub the crack with glue, or wash and rub the damaged area. Because of this, a web of small cracks can form, and because of the glue that has filled the entire cleavage space, it will be impossible to perform high-quality repairs.

If you need to drive a car with damaged glass, you need to do it smoothly, avoiding all irregularities. Excessive shaking will increase the crack.

Strong temperature changes contribute to the growth of damage.

Therefore, do not turn on the stove or air conditioner at full power. Try to use less windshield wipers and washers.

Do not postpone car glass repair indefinitely. Minor damages are repaired easier, faster and better.

Optical glue is needed from materials. It is a special liquid polymer, colorless and completely transparent after solidification. There are one-component and two-component adhesives. In the latter version, the polymer consists of 2 parts, which must be mixed according to the instructions before use.

When choosing an optical adhesive, pay attention to its density. For small chips and cracks, it needs high penetrating power and low density. Repair of auto glass with large open damage requires a polymer with high strength and high density.

An important indicator of optical glue is the transparency coefficient. You must also pay attention to it, it must correspond to the transparency of the auto glass being repaired. The transparency coefficient of auto glass is specified in the operating instructions or in the repair manual. In extreme cases, you can find it on the official website of the automaker.

Check in advance the polymerization time of the composition.

For convenience, this time should not exceed 24 hours. Ask the manufacturer of the composition. For example, the repair of automotive glass with materials made in the United States often does not withstand domestic climatic conditions. Be sure to check the expiration date of your optical glue.

Try not to skimp on the polymer composition. Never try to repair car glass with liquid glass or sealant.It is impossible to achieve even satisfactory results with such materials, and after their use, the glass can simply be thrown away. It will not give in to alteration.

Of the auxiliary materials, cleaning agents for auto glass are required: napkins, rags, cleaning fluids, degreasing solvents. You also need special blades to remove excess glue.

Of the tools, the first thing you need is a bridge with an injector. It is necessary to fill the cleavage space with optical glue. Both plastic and metal bridges are commercially available. Plastic ones are much cheaper, metal ones give a higher quality of car glass repair. Steel models can be reused, while plastic ones are intended for single use only.

For glasses with a strong bend, you need to purchase bridges with three supports, for flat and slightly curved ones - with two legs. Suction cups on supports can be pump, lever-vacuum or conventional. Each of them is good in its own way: the pump pump is more convenient on vertical surfaces, the lever-vacuum one gives equally good results anywhere in the glass, ordinary suction cups allow you to fill long cracks by sliding the bridge along the damage.

A drill with a diamond drill should drill in modes from 5 to 10 thousand revolutions per minute and smoothly adjust the rotational speed within these limits.

For the convenience of work, you need not an ordinary drill, but a micro drill with the ability to connect to the vehicle's 12 V on-board network.

The pump for removing air from the damage cavity is a scriber. In addition to its main function, it is used to cleanse the repair site from the smallest particles of glass and dirt, to create additional chips in order to relieve stress in the area of ​​the main damage or in the places of drilling.