In detail: a do-it-yourself slipway for car repair from a real master for the site my.housecope.com.
To carry out body repairs, simple tools are often not enough, and specialized and expensive equipment is required. Deformation of the main parts does not always mean that they need to be replaced. Body geometry restoration can be done in a workshop, but these services are expensive. With the appropriate equipment, you can easily carry out repairs yourself. To perform such work, you will need a homemade slipway, the assembly of which will not take much time.
A slipway is a mechanical equipment whose task is to restore the original state of the vehicle frame and body geometry. Straightening of deformation bends, dents and other irregularities is performed using local loads. In the majority of major changes in the geometry of the body, the slipway is the only possible solution to restore the shape of the car frame. The presence of such equipment is mandatory for every workshop and guarantees a high-quality body repair.
To decide to make a slipway with your own hands, you need to understand not only the purpose of such a mechanism. Manufacturers offer different functionality of this equipment. Some models are only suitable for work in large service centers. There are also more mobile options that can be installed in a garage or similar space. When buying such devices for personal use, their price will be high and self-production is most expedient.
Body deformation can occur for various reasons. Accidental collision with an obstacle, a coup while driving on rough terrain or getting into an accident does not go unnoticed for the car. Changing the geometry on the side members or a curved car frame can lead to the following consequences:
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The presence of noise and extraneous sounds when the engine is running;
Inability to open doors, luggage compartment or hood;
Car skidding when driving in a straight line;
Slots in body panels and structural elements;
Uneven rubber wear.
Such features of damage to the frame call into question the possibility of operating the vehicle. The basic body dimensions are indicated in the technical documentation for each vehicle. Moreover, their change will require the restoration of the original parameters to continue safe driving. Staple mechanisms allow you to almost completely eliminate deformation and the independent creation of such an assistant will be a good alternative to contacting a service center.
The use of multidirectional efforts is the most important feature of the power bench. Such work is difficult to carry out manually. You can make a slipway with your own hands of various designs. Such devices are made of durable metal, and their features depend on the type of repair being performed. When choosing a suitable model of the slipway, one should take into account the parameters of the transport for which it is manufactured. The dimensions of the stand, the characteristics of devices and mechanisms can be selected based on the most successful models from Trommelberg, Nordberg BAS or Autorobot.
Depending on the nature of the work carried out and the versatility of use, there are several varieties of such power stands. With the help of small structures, it will be convenient to carry out local repairs. and the large industrial slipway equipped with powerful hydraulic equipment can handle heavy freight transport.To select a suitable design, you should know the types and purpose of all such devices.
There is no strict standardization of power stands. Most manufacturers supplement the slipway with various equipment. So, anchor clamps, special grips and a multi-turret design of the stand ensure the creation of force in the desired direction. For use in the garage, you can choose only the most necessary equipment, and the rest can be purchased or made later. All slipways can be divided into 3 types with their own characteristics and functionality.
Frame slip - is a structure for pulling relatively small deformations. Such a stand is suitable for carrying out local work and allows you to restore the geometry of the deformed area with high accuracy. The metal frame has a complex structure that serves to provide sufficient rigidity. Strong fixation allows you to stretch the vehicle in any direction and change the direction of the applied forces.
The frame stand is quite popular due to its small size and practicality. The fixation of the machine on such a frame is carried out with special grips. To pull out the deformed nodes, a chain connection is used, which ensures the restoration of the correct position of the damaged part. The set of such an installation should include a lift to ensure the fixation of the vehicle at the required height. The arrangement of such a stand will require various parts to ensure the capture and installation of the machine.
Floor slip - used by professional body repair companies. Its design assumes a fairly high tractive effort, suitable even for the restoration of freight transport. In the absence of the scope of work, this system does not take up much space, which provides additional ease of use. It is quite difficult to make such a slipway for body repair with your own hands due to the huge number of parts. In most cases, the functionality of such a power stand is not needed in an ordinary garage.
Any floor slipway needs a specially prepared base. The installation of rails, uprights, anchors and fastenings requires accurate calculations and the availability of appropriate equipment. The most convenient floor slipway is when installing fastening systems flush with the floor, which will ensure the safety of movement and work. The capabilities of such a power stand will be sufficient to access any deformation area, and the installation and fastening of the machine does not take much time.
Platform slipway - has some similarities with the flyover structure. With the help of such a device, it is easy to pull the car body in any direction. The platform of such a device has tremendous opportunities for installing additional equipment. It is most convenient to carry out pulling on such a stand, and its functionality is sufficient for professional use or for repairing in a garage.
For self-production, such a design does not provide any difficulties. Any platform slipway surpasses the frame slipway in its capabilities and is suitable for most types of vehicles. One or more tower racks can be used to repair the machine on this stand, which will be enough for the most difficult work. The pulling force of the hydraulic equipment is not limited. Moreover, such a platform can be used for body repair of SUVs and heavier equipment.
The slipways are produced by large world-renowned companies and small regional enterprises. The price of such power stands varies greatly, but the independent production of such equipment will cost many times less.Depending on the design chosen, drawings should be drawn up, providing for all the features of the future workshop. Then all that remains is to prepare the necessary consumables and tools.
To assemble a homemade slipway, you will need a metal profile, which will make up the skeleton of the structure. The assembly process is carried out by welding and the appropriate equipment must be available. The fastening system is developed individually and it is important to purchase a power rack mechanism, chains and gripping devices that are difficult to manufacture. Before starting work, the metal should be prepared by cleaning it from rust, degreasing and priming. Then you can start assembling the structure.