Zanussi washing machine malfunctions DIY repair

Details: Zanussi washing machine malfunctions DIY repair from a real master for the site my.housecope.com.

The Zanussi washing machine is a product of an Italian brand. Consumers appreciate the CM of this brand for the combination of high quality and affordable cost. During operation, breakdowns occur - due to wear, factory defect or violation of operating conditions. Let's figure out in what situations it is possible to repair the Zanussi washing machine with our own hands.

Having studied the statistical data from service centers that repair Zanussi washing machines, we can single out several typical problems for this brand:

  1. Water quality related. Tap water in Russia is characterized by increased hardness. And there are problems with cleanliness - because of old pipes. As a result of heating the water to 90–95 degrees, a precipitate is formed - scale. Due to sediment, a tubular electric heater (TEN) gives off heat poorly, overheats. Particles of dirt and rust contained in the water clog the filters - the water intake and drainage system suffers.
  2. UBL (sunroof locking device). This unit breaks more often due to the fault of the manufacturer. There are obvious flaws here - the UBL and the sensor in the Zanussi CM fail more often than in the devices of competing brands.
  3. Heating element. Burns out due to scale build-up. In addition, it has a limited service life and can burn out after 3-5 years of intensive use. But experts also assure: in the heating elements of this brand, the components from which the tubular part is made are unsuccessfully selected.
  4. Drive belt. This element cannot boast of reliability. It is recommended to check the belt for integrity and tension once every three months. If there are stretch marks (damage), it will have to be tightened or changed.
Video (click to play).

The modern Zanussi automatic washing machine is equipped with a self-diagnosis function. Fault codes signal a breakdown, but do not always allow you to understand its cause - you need to figure it out. The display shows error codes that need to be deciphered, and then decide what to do next. In difficult situations - contact the service. Below are a few common codes.

  • Weak pipe pressure.
  • The filter mesh of the inlet valve is clogged. Check the inlet hose for integrity, clean the mesh. It is recommended to check the resistance of the valve coil

In the instructions, you can find a complete table for decoding the codes - there are dozens of them, we have given only a few in order to clearly explain how the self-diagnosis system works.

Malfunctions and repairs of Zanussi washing machines are the sphere of interest of service centers. But not all breakdowns are so critical as to immediately contact a specialist. If the device is no longer under warranty, it makes sense to find out the cause of the problem and if its elimination is reduced to replacing the worn part, then you can make the repair yourself.

If you have a front-facing washing machine, read the instructions - it contains the device and diagram of a Zanussi washing machine with horizontal loading. In CM with vertical loading, despite the differences in design, filters are cleaned in the same way. Moreover, this must be done regularly, without waiting for clogging - then there will be no problem. If one of the filter elements becomes clogged, the machine will not be able to collect or drain water. In Zanussi, the filler filter is more likely to be clogged. Procedure:

  1. Unscrewing the inlet filter from the water pipe.
  2. If the above-mentioned protection against dirty water has not been installed, then proceed to cleaning the filter of the inlet valve.Its location is where the bay hose is connected to the CM.
  3. Remove the top panel of the washer. Unscrew the valve together with the filter.
  4. Having untwisted the dismantled unit, they begin to rinse the filter mesh. Do this under running water.
  5. Reinstall the node.

Intake filters are often problematic as they become clogged with foreign particles. But the filters protect the device from damage that can be provoked by solid fractions in the water. If you do not have a filter element at the inlet, then be sure to install it - it is mounted directly on the water pipe.

Please note that dirt collected in filters is also due to dirt washed off from clothing and other items. Particles of sand and dirt get into the apparatus and clog the systems. But even more dangerous are solid objects that have fallen out of pockets during washing - they can damage the drum and other parts of the SM. It is recommended to clean the filter frequently - every 2-3 washes.

The drain filter is located in the lower front of the CM, its cleaning is the same for all brands and models of machines, and it is described in a separate publication.

Failure of the UBL is not rare - it is often found in the Zanussi Aquacycle and Zanussi Easyiron models. The malfunction can be caused by a factory negligence or a failure in the control board. In the second case, the blocker is not even to blame for the problem.

UBL has plastic components - they are unreliable and can break. It happens that a strong pop of the door is enough. The blocker is usually not repaired - it is much more expedient to install a new one. The cost of UBL for Zanussi devices is 1,500 rubles. Not cheap. Therefore, before buying a new element, remove the old one - you need to make sure it is defective. The procedure for replacing the blocker:

  1. Open the hatch door wide.
  2. Look to the right of the hatch - there are screws (2 pieces) that hold the UBL. Unscrew the screws.
  3. Pry up and remove the clamp that holds the cuff. The collar is a large rubber seal located around the perimeter of the hatch. Pry the clamp with a screwdriver and remove it.
  4. When the clamp is removed, you can remove the cuff, pull it out with your hands, without helping yourself with tools - so as not to damage the rubber.
  5. Put your hand into the space between the front panel and the drum and remove the bollard.
  6. After examining the blocker, make a decision. If there is damage to the plastic body or other violations of the original design, you need to buy a spare part.

Take the broken blocker to the store - let them pick up an analogue there. Returning with a new spare part, put it in the vacant space.

Important! Whenever you feel like slamming the door - remember how much the locker costs.

Heating element is the most vulnerable part of any washer operating in hard water conditions. You have a budget model, for example, ZWSG 7101 V or an expensive one, like ZWI 71201 WA - heating elements suffer the same way. A number of manufacturers protect electric heaters with special polymer coatings. So, Samsung tried to create and implement heating elements with a protective polymer layer that repels scale. However, nothing good came of it.

It is easy to guess about the breakdown of the heater by the lack of water heating. An error code appears - E 61, U 62, E 66, E 69. In the brand under consideration, the heaters are located in the back of the device - this arrangement allows you to quickly get to them. It is enough to dismantle the rear panel.

Before buying a new heating element, make sure of the final malfunction of the old one. Procedure:

  • Unscrew the screws to remove the back panel.
  • Look down - there is a heater under the tank, contacts with wires stick out from it.
  • Measure the resistance with a multimeter. If it is zero, go buy a new heating element for the Zanussi washing machine. Working resistance - 20-40 ohms.
  • Unscrew the nut located between the contacts and disconnect the wires.
  • Remove the element from the seat.You might have to make an effort - he might have stuck.
  • Sprinkle special WD-40 grease into the grooves near the contacts, and then, wobbling the heater, pull it out.
  • Using the vacated hole, try to remove dirt and sediment.
  • Supply a new part and connect the wires.
  • Fasten the back panel with the screws.
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Important! Take only an original spare part. Chinese counterparts can cause damage to the electronic module, and then expensive repairs are inevitable.

You can recognize them by the lack of rotation - the motor is running, but the drum is not spinning. When such a "symptom" appears, turn off the machine - there is no need to run the electric motor idle. Further procedure:

  • After dismantling the back wall, inspect the problem area.
  • You will see a pulley - a large circle on which the belt is worn. Look down - there is a small motor pulley, which is also wearing a belt - this is a belt drive.
  • When the belt is in place, but the pulley does not rotate, the conclusion is one: it's time to go for a new belt. But if he jumped off, the solution is easier - put it on the pulleys.
  • Put the wall back and check the operation of the device.

Despite their good reputation, Zanussi CMAs are not perfect. They sometimes break, and they have several weak points. If you purchased a device of this brand, it is useful to have an idea of ​​\ u200b \ u200bthe diagnosis and elimination of the most common breakdowns.

Image - Zanussi washing machine malfunction DIY repair

Automatic washing machines produced under the Zanussi brand have always been of high quality and low price. Nevertheless, due to long-term operation, through the fault of the consumer or due to a factory defect, the cars break down and they need repair. Repair of Zanussi washing machines should begin with studying their weak points, or rather, with the most common breakdowns, which we will deal with in this article.

As already noted, the repair of Zanussi washing machines should begin with typical breakdowns. Most of the models of such washing machines are quite demanding on the quality of water. AND The most common consumer mistake when buying and installing Zanussi equipment is its direct connection to the water supply. The water in the water supply system is far from the best quality and we are talking not only about hard water, often rusty water with all kinds of debris flows from the tap, which very quickly clogs the filters of the washing machine.

Important! Some craftsmen, when installing a Zanussi machine, specially remove the filter from the intake valve. This is absolutely impossible to do, because dirty water can literally destroy the machine from the inside.

Hence, the first typical reason for the failure of the Zanussi washing machine is clogged filters. In addition, these washing machines are equipped with extremely unsuccessful hatch locking devices. According to experts, this is one of the most common breakdowns. In this situation, both the mechanism itself and the sensor breaks down.

As in any other automatic "washing machine", the ten is broken in the Zanussi technique. Hard water should be considered one of the main reasons for such a breakdown, although some experts also talk about unsuitable materials from which the heating element tube is made. They say that this metal attracts scale even more. And finally, the last weak point of Zanussi washing machines is the drive belt. It is recommended to check the belt at least once every 4 years and, if necessary, tighten or replace it.

Image - Zanussi washing machine malfunction DIY repairPeriodically, all the filters of the washing machine need to be cleaned, if this is not done for some time, then you may encounter a problem. If there is a blockage in one of the filters of the washing machine, the household appliance either does not have the ability to collect water for washing, or does not drain it. Specifically, in Zanussi washing machines, the first option is more common. What can be done?

  1. Unscrew the inlet filter located on the water pipe and clean it.
  2. If the inlet filter was not installed, it means that a blockage has formed on the inlet valve filter (in the place where the inlet hose connects to the machine). Remove the top cover of the washing machine and unscrew the inlet valve and filter.
  3. We unscrew the filter and thoroughly rinse its cuff and mesh from dirt, then we twist the filter with the inlet valve and put it in place, then close the top cover of the machine.

The "delicate" inlet filters of the Zanussi washing machine create many problems, but they protect the internal units from damage due to the ingress and accumulation of foreign objects and debris brought along with the water. Experts recommend installing an inlet filter with a water softener cassette directly on the water pipe.Image - Zanussi washing machine malfunction DIY repair

Dirt in the washing machine can not only accumulate from tap water, but also from clothes. With clothes, not only sand and pieces of dirt get into the car. The peel from seeds, coins, hairpins, buttons settles in the drain filter. All this at one moment can stop the work of the machine. Experts recommend every time after 2-3 washes to clean the drain filter with your own hands, preventing it from getting littered.

Note! Before washing, be sure to check the pockets of items that you put in the drum of the Zanussi, foreign objects can damage the internal parts of the "home assistant".

Image - Zanussi washing machine malfunction DIY repair

The device that locks the hatch of the Zanussi washing machine can break due to careless handling by the user, factory defect, or due to wear. The main problem arises with the counterpart of the device. Its plastic part that holds the plates is rather "flimsy" and breaks if you close the hatch very abruptly and forcefully. In this case, the hook-to-eye remains intact, since it is made of metal, and the blocking device breaks, making washing impossible. How to fix a breakdown with your own hands?

In this case, it is almost impossible to repair the device blocking the hatch, you will have to change it. Its average cost is about $ 30. It is quite expensive to purchase such spare parts for future use, so you first need to remove the old device in order to be 100% sure of its malfunction, and only then “go shopping”. How do I remove an old device?

  • We open the hatch cover wide open.
  • To the right of the hatch there is a hole for a locking hook and two screws holding the hatch locking device, they must be unscrewed.
  • Next, we pry on and remove the clamp that holds the hatch cuff (a large elastic band located around the hatch of the washing machine). It is most convenient to pry the clamp with a screwdriver, because it is quite thin and fits snugly, you cannot pick it up with your fingers.
  • After removing the clamp, we take out the cuff itself. You need to pull it out with your fingers.
  • We put our hand between the front wall of the washing machine and the edge of the drum and take out the locking device.
  • We examine it visually, make sure that the plastic part is broken, and the plates have popped out, we get together and go to the store with the old device.
  • We show it to the seller, buy the same new one, come home, and install it in the place of the old one. Problem solved!

Note! "Hit" each time for $ 30. this is an overhead, so treat your Zanussi washing machine as carefully as possible. It is better to close the hatch carefully, and then press down on its edge until it clicks, this way a gentle and safe fixation of the hatch cover is achieved.

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Teng is the weak point of all washing machines that have to work in conditions of using water with a high content of mineral salts. Some companies are trying to protect the heating elements of their cars with special polymer coatings. For example, the Samsung company five years ago announced heating elements with a polymer coating, which supposedly repels scale.Their idea failed miserably, because scale on their heating elements formed in the same way as on others, without coating.

If the heating element of the washing machine breaks down, then the water in the tank stops heating up, and the system may give an error E05. In washing machines The Zanussi Teng is located at the back of the tank, so you will need to remove the rear wall to get to it. We need to first check the heating element for operability, if it does not work, then it must be removed and a new unit installed. How it's done?Image - Zanussi washing machine malfunction DIY repair

  1. We unscrew the bolts holding the back wall of the washing machine body, remove it.
  2. In the lower part, two contacts will stick out directly from the tank, from which the wires go - this is the ten.
  3. Take a multimeter and check the resistance of the heating element, if the device shows zero, you will have to change the heating element.
  4. There is a nut between the contacts of the heating element, it must be unscrewed.
  5. We remove the wires from the heating element.
  6. Carefully remove the old heating element from the groove. It may be difficult to do this, as he got used to it over time.
  7. Sprinkle WD-40 grease on the right and left of the contacts in the slots and pull out the old ten in a swinging motion.
  8. Remove any limescale and dirt that you can reach through the hole, and do not forget to wipe the edges of the hole with a clean cloth.
  9. Carefully insert and screw on the new heating element and connect the wires to it.
  10. We put the back wall in place and check the operation of the washing machine.

Important! Buy only original heating elements made specifically for the required model of the Zanussi washing machine. There is a risk that an unsuitable heating element will burn out, "taking" the control unit with it, and repairs will become even more expensive.

"Symptoms" of drive belt problems are the motor running, not the drum spinning. In this case, washing, as you understand, is impossible. The hum of the engine cannot be confused with anything, but you should not make it idle again. What should be done if there is a problem with the drive belt?Image - Zanussi washing machine malfunction DIY repair

  • First, inspect the location of the malfunction by removing the back wall of the washing machine.
  • In the niche that opens, we will see a large round drum pulley, on which the belt is put on, and below there is a small engine pulley, on which the drive belt is also put on.
  • If the belt is in place, but does not rotate the drum pulley, it means that it has exhausted its resource and needs to be changed. If the belt comes off, you just need to put it back in place.
  • We put the belt on the pulleys, put the back wall in place and check the performance of the washing machine.

Summing up, we note that the Zanussi washing machine, despite its reliability, has several typical malfunctions that consumers encounter most often. These are clogged filters, a broken hatch blocking device, a burnt out heating element and a drive belt that has worked out its life. If you have a washing machine of this brand, you should have an idea of ​​how to troubleshoot the listed malfunctions.