Zanussi washing machine malfunctions DIY repair

Details: Zanussi washing machine malfunctions DIY repair from a real master for the site my.housecope.com.

The Zanussi washing machine is a product of an Italian brand. Consumers appreciate the CM of this brand for the combination of high quality and affordable cost. During operation, breakdowns occur - due to wear, factory defect or violation of operating conditions. Let's figure out in what situations it is possible to repair the Zanussi washing machine with our own hands.

Having studied the statistical data from service centers that repair Zanussi washing machines, we can single out several typical problems for this brand:

  1. Water quality related. Tap water in Russia is characterized by increased hardness. And there are problems with cleanliness - because of old pipes. As a result of heating the water to 90–95 degrees, a precipitate is formed - scale. Due to sediment, a tubular electric heater (TEN) gives off heat poorly, overheats. Particles of dirt and rust contained in the water clog the filters - the water intake and drainage system suffers.
  2. UBL (sunroof locking device). This unit breaks more often due to the fault of the manufacturer. There are obvious flaws here - the UBL and the sensor in the Zanussi CM fail more often than in the devices of competing brands.
  3. Heating element. Burns out due to scale build-up. In addition, it has a limited service life and can burn out after 3-5 years of intensive use. But experts also assure: in the heating elements of this brand, the components from which the tubular part is made are unsuccessfully selected.
  4. Drive belt. This element cannot boast of reliability. It is recommended to check the belt for integrity and tension once every three months. If there are stretch marks (damage), it will have to be tightened or changed.
Video (click to play).

The modern Zanussi automatic washing machine is equipped with a self-diagnosis function. Fault codes signal a breakdown, but do not always allow you to understand its cause - you need to figure it out. The display shows error codes that need to be deciphered, and then decide what to do next. In difficult situations - contact the service. Below are a few common codes.

  • Weak pipe pressure.
  • The filter mesh of the inlet valve is clogged. Check the inlet hose for integrity, clean the mesh. It is recommended to check the resistance of the valve coil

In the instructions, you can find a complete table for decoding the codes - there are dozens of them, we have given only a few in order to clearly explain how the self-diagnosis system works.

Malfunctions and repairs of Zanussi washing machines are the sphere of interest of service centers. But not all breakdowns are so critical as to immediately contact a specialist. If the device is no longer under warranty, it makes sense to find out the cause of the problem and if its elimination is reduced to replacing the worn part, then you can make the repair yourself.

If you have a front-facing washing machine, read the instructions - it contains the device and diagram of a Zanussi washing machine with horizontal loading. In CM with vertical loading, despite the differences in design, filters are cleaned in the same way. Moreover, this must be done regularly, without waiting for clogging - then there will be no problem. If one of the filter elements becomes clogged, the machine will not be able to collect or drain water. In Zanussi, the filler filter is more likely to be clogged. Procedure:

  1. Unscrewing the inlet filter from the water pipe.
  2. If the above-mentioned protection against dirty water has not been installed, then proceed to cleaning the filter of the inlet valve.Its location is where the bay hose is connected to the CM.
  3. Remove the top panel of the washer. Unscrew the valve together with the filter.
  4. Having untwisted the dismantled unit, they begin to rinse the filter mesh. Do this under running water.
  5. Reinstall the node.

Intake filters are often problematic as they become clogged with foreign particles. But the filters protect the device from damage that can be provoked by solid fractions in the water. If you do not have a filter element at the inlet, then be sure to install it - it is mounted directly on the water pipe.

Please note that dirt collected in filters is also due to dirt washed off from clothing and other items. Particles of sand and dirt get into the apparatus and clog the systems. But even more dangerous are solid objects that have fallen out of pockets during washing - they can damage the drum and other parts of the SM. It is recommended to clean the filter frequently - every 2-3 washes.

The drain filter is located in the lower front of the CM, its cleaning is the same for all brands and models of machines, and it is described in a separate publication.

Failure of the UBL is not rare - it is often found in the Zanussi Aquacycle and Zanussi Easyiron models. The malfunction can be caused by a factory negligence or a failure in the control board. In the second case, the blocker is not even to blame for the problem.

UBL has plastic components - they are unreliable and can break. It happens that a strong pop of the door is enough. The blocker is usually not repaired - it is much more expedient to install a new one. The cost of UBL for Zanussi devices is 1,500 rubles. Not cheap. Therefore, before buying a new element, remove the old one - you need to make sure it is defective. The procedure for replacing the blocker:

  1. Open the hatch door wide.
  2. Look to the right of the hatch - there are screws (2 pieces) that hold the UBL. Unscrew the screws.
  3. Pry up and remove the clamp that holds the cuff. The collar is a large rubber seal located around the perimeter of the hatch. Pry the clamp with a screwdriver and remove it.
  4. When the clamp is removed, you can remove the cuff, pull it out with your hands, without helping yourself with tools - so as not to damage the rubber.
  5. Put your hand into the space between the front panel and the drum and remove the bollard.
  6. After examining the blocker, make a decision. If there is damage to the plastic body or other violations of the original design, you need to buy a spare part.

Take the broken blocker to the store - let them pick up an analogue there. Returning with a new spare part, put it in the vacant space.

Important! Whenever you feel like slamming the door - remember how much the locker costs.

Heating element is the most vulnerable part of any washer operating in hard water conditions. You have a budget model, for example, ZWSG 7101 V or an expensive one, like ZWI 71201 WA - heating elements suffer the same way. A number of manufacturers protect electric heaters with special polymer coatings. So, Samsung tried to create and implement heating elements with a protective polymer layer that repels scale. However, nothing good came of it.

It is easy to guess about the breakdown of the heater by the lack of water heating. An error code appears - E 61, U 62, E 66, E 69. In the brand under consideration, the heaters are located in the back of the device - this arrangement allows you to quickly get to them. It is enough to dismantle the rear panel.

Before buying a new heating element, make sure of the final malfunction of the old one. Procedure:

  • Unscrew the screws to remove the back panel.
  • Look down - there is a heater under the tank, contacts with wires stick out from it.
  • Measure the resistance with a multimeter. If it is zero, go buy a new heating element for the Zanussi washing machine. Working resistance - 20-40 ohms.
  • Unscrew the nut located between the contacts and disconnect the wires.
  • Remove the element from the seat.You might have to make an effort - he might have stuck.
  • Sprinkle special WD-40 grease into the grooves near the contacts, and then, wobbling the heater, pull it out.
  • Using the vacated hole, try to remove dirt and sediment.
  • Supply a new part and connect the wires.
  • Fasten the back panel with the screws.
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Important! Take only an original spare part. Chinese counterparts can cause damage to the electronic module, and then expensive repairs are inevitable.

You can recognize them by the lack of rotation - the motor is running, but the drum is not spinning. When such a "symptom" appears, turn off the machine - there is no need to run the electric motor idle. Further procedure:

  • After dismantling the back wall, inspect the problem area.
  • You will see a pulley - a large circle on which the belt is worn. Look down - there is a small motor pulley, which is also wearing a belt - this is a belt drive.
  • When the belt is in place, but the pulley does not rotate, the conclusion is one: it's time to go for a new belt. But if he jumped off, the solution is easier - put it on the pulleys.
  • Put the wall back and check the operation of the device.