Vaz 2109 carburetor DIY repair

In detail: do-it-yourself vaz 2109 carburetor repair from a real master for the site my.housecope.com.

A carburetor such as Solex is installed on VAZ 2109 cars.
This article will discuss its possible malfunctions, and also provide instructions for disassembling, assembling the carburetor, as well as for adjusting it.

How to repair Solex with your own hands?
Solex carburetor repair:

What are the signs of a malfunctioning carburetor:

  • The engine runs intermittently;
  • The engine does not idle;
  • The car does not have the required traction;
  • Increased fuel consumption or smoke emissions;
  • The engine will not start at all.

If the above reasons were found, then it is necessary to clean and adjust the carburetor.

Advice! With the issue of adjusting the carburetor, it is highly advisable to contact a specialist at the service station, the price is not so high, but having received a guarantee of good carburetor performance.

On a VAZ 2109, carburetor repair is associated with cleaning the main elements. There is also the possibility of replacing some parts of the carburetor.

Note! Before starting repairs, be sure to stock up on a carburetor repair kit. This is done to speed things up in case of malfunctions.
This kit usually includes gaskets, jets and diaphragms.

To carry out repairs with your own hands, you will need a tool: wrenches, screwdrivers, flushing (gasoline, acetone), a flushing container, a clean rag. After all the preparatory work has been completed, you can begin to remove the carburetor.

Removal of the carburetor takes place in the following order:

  • Disconnect the air filter from the carburetor. Unscrew the nuts of its fastening, also remove the branch pipes.
  • Then it is necessary to remove the accelerator rod, and also to disconnect the choke cable.
  • After that, use the key to unscrew the carburetor mounts from the intake manifold.
Video (click to play).

Advice! Be careful when removing the carburetor. Small nuts and washers can get into the carburetor and intake manifold. This will provide additional difficulties.

  • The first step on the previously removed carburetor is to remove the solenoid valve. The fuel jet must be removed from this valve.
  • The next step is to remove the carburetor cover. It is fastened with 5 screws for a Phillips screwdriver.
    The cover must be removed carefully enough to avoid damaging the float.
  • Remove the fuel float. Nothing complicated - we simply squeeze out the mounting axis with something thin and it is removed.
  • Removing the gasket. It is recommended to change the gaskets.
    You should look at the trace on the gasket - if it is uniform, then everything is in order. If the trail from the body is interrupted, then the planes of the carburetor and the cover do not match.
    Lapping of the cover to the body is required.
  • The next thing is to remove the fuel valve. It is advisable to do this with a spanner or a head - less likely to lick the edges.
    Check the valve for functionality. The needle moves without jamming, there is no lateral play, the ball moves easily - these are signs of a working valve.
    If one of the points falls out, it is necessary to replace the fuel valve.
  • Checking the trigger and diaphragm. The spring is not very elongated, the diaphragm is intact and elastic, there is no mechanical damage.
  • Remove the fuel filter located on the side of the carburetor.
  • Accelerator pump sprayers. They just pop out. It is advisable to replace the rubber bands and nozzles (if necessary).
  • We replace the diaphragm of the accelerating pump. We unscrew the screws, remove the cover, diaphragm and spring.
  • We unscrew two emulsion tubes.
  • Fuel jets are located under the pipes. They also need to be removed.Use a screwdriver.

We examined the carburetor VAZ 2109 - repair, or rather, disassembly is not difficult. Next, you need to clean the parts with your own hands and replace some parts if necessary.

After the VAZ 2109 carburetor has been disassembled, it is necessary to rinse some parts in acetone or gasoline. If a decision is made to change parts, then, accordingly, the old ones can simply be thrown away.
If they are left, then washing and cleaning with your own hands will ensure a better quality of the carburetor in the future, and it will also leave for a longer period before the next repair. On a VAZ 2109, the carburetor requires careful repair - and cleaning, of course, too.
List of things to soak in kerosene:

  • solenoid valve jet;
  • fuel valve;
  • fuel filter;
  • accelerator pump sprayers;
  • accelerator pump cover;
  • main fuel jets;
  • emulsion tubes.

After flushing, all parts must also be blown out with compressed air. It is very convenient to do this with a compressor.

Advice! When blowing out parts, hold or pinch them firmly. Since most of the carburetor components are small, it is easy to lose them, but very difficult to find them.

Usually the assembly process is the reverse of the disassembly process. But to avoid any confusion, a detailed list of works in the sequence for assembling the VAZ 2109 carburetor is provided.
So:

  • Installing the fuel filter. Either new or a well-cleaned old one. Install the plug.
  • Place the float in the chamber. Be sure to check the float for integrity.
    Dip it into a container with fuel for a couple of minutes and, if there is gasoline in the float, it should be replaced. Change the gasket if necessary.
  • Replacement of all diaphragms.
  • Assembling the accelerator pump, fuel pump, economizer.
  • Solenoid valve. Performance check - connect it to the battery.
    Plus for the valve terminal, minus for the body. The needle should retract. If not, change to a new one.
  • Installation of emulsion tubes.
  • The last thing is to put back the carburetor cover.
  • Note. After washing and assembling the carburetor, it is advisable to blow out the carburetor assembly with compressed air. A control shot, so to speak.

The installation process is straightforward, but there are a few details to pay attention to. When installing the carburetor to the intake manifold, pay attention to whether the housing is flat.
In simple terms, is it flat or has undergone deformation. You can check this using a rule or a level, for example.
If there is a deformation, then it is necessary to grind the carburetor on the grindstone.
After lapping, the carburetor is installed, the suction and accelerator cables, fuel supply pipes and others are connected. Then the air filter is installed.

Advice. If the carburetor is to be adjusted, do not replace the air filter immediately. Install it after adjusting for more convenience.

As mentioned earlier, in order to adjust the carburetor normally, you need to contact a good specialist. To do this, you need to go to the service station.
Well, I want to go more or less normally. Therefore, at least the idle speed and the amount of the mixture can be adjusted.
After adjustment, the engine will run relatively normally. The adjustment is carried out according to the user's manual (book with the device of the VAZ 2109 car) or "by eye".
In the second variant, it is necessary to set it so that the idle speed is within the range of up to 1000 rpm, and when the gas pedal is pressed, the car does not “stupid”, but quickly picks up speed. Adjustment is carried out by screws for fuel quality and idle speed.

This article describes in detail how to sort out a VAZ 2109 carburetor with your own hands.In the process of repairing a carburetor, be sure to also be guided by books on the device and repair of a car, and you can also watch a video with a visual description of the disassembly and adjustment process.

The process of repairing a carburetor on a VAZ 2109 includes several stages:

  • Removal;
  • Disassembly;
  • Stripping;
  • Assembly;
  • Installation;
  • The adjustment is preliminary.

We will tell you more about each of them, but first we will note the typical symptoms of a malfunction of this unit.

The carburetor can malfunction over time or as a result of rough use. It is not difficult to determine this by the behavior of the car, even for an inexperienced driver. You just need to know the characteristic symptoms of malfunctions. These include:

  • Interruptions in the operation of the motor;
  • The inability of the engine to keep idling;
  • Lack of necessary traction;
  • Increased fuel consumption;
  • Excessive emission of smoke;
  • The engine simply won't start.

If such signs were found, then you need to repair the carburetor on the VAZ 21099. You can do this yourself, but it is better to contact the specialists at the service station. The cost of repairs will be small, but you are guaranteed to receive high quality service.

Many car owners think what kind of carburetor it is better for them to put on their VAZ 21093. Today the Solex carburetor is relevant, which effectively copes with its task, therefore it is installed on this car.

It is not difficult to understand the structure of the carburetor on the VAZ 2109, just like perform each stage of the repair yourself.

The first step is withdrawal. This can be done as follows:

  • Disconnect the air filter, unscrew the fastening nuts and dismantle the pipes;
  • Remove the accelerator rod and disconnect the choke cable;
  • Using a wrench, unscrew the carburetor and intake manifold mountings;
  • Make sure that small parts and nuts do not get there, otherwise you yourself will complicate the task.

Now you need to disassemble the carburetor on your VAZ 2109. Here the instructions are as follows:

This is how the carburetor is removed on the VAZ 2109. Having done this, proceed to the next stage.

Get a repair kit for the VAZ 2109 carburetor in advance so that you do not have to look for all the elements to be replaced during the repair process. You will also need acetone or kerosene. They will come in handy for the main stage of the repair - flushing.

The following carburetor components must be flushed:

  • Fuel valve;
  • Jets;
  • Sprayers;
  • Accelerating pump cover;
  • Fuel main jets;
  • Emulsion tubes.

Image - Vaz 2109 DIY carburetor repair

Carburetor cleaner

When finished rinsing, be sure to dry and blow through the parts. When using the compressor for purging, hold the parts firmly. Due to their low weight, they are easily lost.

We have already described how to remove the carburetor on a VAZ 2109. Therefore, the assembly can be performed in the reverse order. But so that you do not have any problems, we will break this process into stages.

  1. Install the fuel filter. Take a new one, or thoroughly clean the old one. Install the plug.
  2. Secure the float. Make sure it is intact. To do this, simply place it in a container with fuel for a couple of minutes. If there is fuel inside, buy a new float.
  3. Replace all diaphragms. It makes no sense to repair them.
  4. Assemble the booster pump, fuel pump, and economizer.
  5. Now it's the turn for the solenoid valve. Before installing it, check for operability. To do this, it is connected to a storage battery - with a plus to the valve terminal, and a minus to the body. If the needle retracts, then everything is fine. Otherwise, the spare part must be changed.
  6. Install emulsion tubes.
  7. Replace the carburetor cover.
  8. It is also advisable to blow out the carburetor assembly itself. This will be a milestone that completes a high-quality self-assembly.

Installing the carburetor is quite simple, but it is important to pay attention to some of the nuances.

  1. When mounting the unit to the intake manifold, make sure the housing is flat. It is about the evenness of the surface. It often turns out to be deformed. Arm yourself with a level to make sure of this.
  2. If there is deformation, wipe it off with a sharpening stone.
  3. After that, the carburetor is mounted, the suction cable, accelerator, fuel supply pipes and other elements are connected.
  4. Then the air filter is installed.

Note that if you plan to adjust the carburetor later, then it makes no sense to mount the filter. The adjustment is carried out first, and only then it can be installed. So it will be easier and more convenient for you to work.

It is unlikely that disassembling the carburetor on the VAZ 2109 caused you many problems. But it is still better to entrust the adjustment to specialists. Therefore, visit a proven, reliable service station. Wizards perform the necessary settings, approach the issue professionally, and save you a lot of time. Best of all, today they don't charge a lot of money for adjusting carburetors. In this component, the owners of VAZ cars are generally good, since spare parts are cheap, and there are no problems with repairs.