Vaz 21213 clutch repair do it yourself bleeding

In detail: vaz 21213 clutch repair do-it-yourself bleeding from a real master for the site my.housecope.com.

Bleeding the clutch drive on cars before 2009 and after - is carried out in the same way.

If, when you press the pedal to the end, the clutch is not completely disengaged ("clutching"), which is accompanied by a characteristic grinding of gears when the reverse gear is engaged, then there is probably air in the clutch hydraulic drive. Leveling required.

In addition, bleeding must be done after changing the fluid or when changing clutch parts with depressurization of the system.

We carry out the work on a lift or a viewing ditch.

We check the fluid level in the clutch fluid reservoir and, if necessary, add fluid.

Remove the cap from the working cylinder union.

We put a transparent plastic hose on the fitting, the end of which is lowered into a container with brake fluid.

Using the “8” key, unscrew the union by 1 / 2–3 / 4 of a turn.

At the same time, the assistant abruptly presses the clutch pedal and releases it smoothly until the air bubbles emitted from the hose disappear.

With the clutch pedal depressed, wrap the fitting, remove the hose and put on the cap.

We carry out the work on a lift or a viewing ditch.

We check the fluid level in the clutch fluid reservoir and, if necessary, add fluid.

Remove the cap from the working cylinder union.

We put a transparent plastic hose on the fitting, the end of which is lowered into a container with brake fluid.

Using the “8” key, unscrew the union by 1 / 2–3 / 4 of a turn.

At the same time, the assistant abruptly presses the clutch pedal and releases it smoothly until the air bubbles emitted from the hose disappear.
With the clutch pedal depressed, wrap the fitting, remove the hose and put on the cap.

Video (click to play).

The air in the clutch is indicated by incomplete release of the clutch, as well as "softness" and "failures" of the clutch pedal.

Removing air from the hydraulic drive

1. Clean the reservoir and bleed nipple of dust and dirt.
2. Check the fluid level in the reservoir of the hydraulic actuator and add fluid if necessary.
3. Put a hose on the head of the fitting 9 of the working cylinder and immerse its lower end into a vessel with fluid for a hydraulic drive (30-50 g) - see fig. Slave cylinder and clutch release fork.
4. Unscrew the union 9 by 1 / 2–3 / 4 turn, press sharply and smoothly release the pedal until the release of air bubbles from the hose stops.
5. Pressing the pedal, screw the fitting all the way in. Remove the hose and replace the fitting cap.
6. If, in spite of prolonged pumping, air bubbles come out of the hose, check the reliability of the fastening of the connections, find out if there are any cracks on the tubes or leaks in the connections with the fittings. Air may enter through damaged O-rings on the master or slave cylinder.

1. The fluid level in the reservoir of the hydraulic drive must be above the opening of the tube connecting the reservoir to the master cylinder.
2. The end of the pumping hose must be immersed in the liquid at all times.
3. After bleeding, bring the fluid level in the reservoir to the lower edge of the filler neck.

Immediately after the new year, on January 7, I finally changed the clutch in the field, at the same time changed the clutch master and slave cylinders. Replacing the clutch on a field and on a monodrive tasks are completely different in terms of labor intensity. I changed my clutch for two days, though along the way I did a lot more. It is highly advisable to call a friend for help. I managed to do everything alone, but next time I will try to do it with an assistant.

So, we begin our difficult path. Replacing the clutch on a field is one and a half times more confusing than on a conventional front-wheel drive credit.The Niva also has a transfer case and two cardan drives, all of which are bolted together and to the checkpoint. The photo shows that the front gimbal has already been removed.

Picturesque view of the razdatka, then RK. In principle, it makes no sense to unscrew the rear universal joint until the end. Simply unscrew the RK from the flange and set aside. As in the photo.

I remember writing a little about the intermediate shaft that year. He was the reason for leaving the trophy raid on the first bike. In the photo there is a new one for 21213 - a CV joint, one part of it is essentially a standard "grenade". The old-style crosspiece cannot be found in stores, which is sad. There is an analysis and it seems like I heard that they are doing a non-original. I didn't buy it right away, I had to go, I took the standard one again. Its peculiarity is that when damaged, the car is immobilized. On the old cross-shaft intermediate shaft, according to the stories of people, you can somehow slowly get to the place of repair.

In order to remove the RK, it is necessary to release the blocking and low gear levers from above. For this, the entire manual transmission cover is removed. The casing is on large self-tapping screws, for a Phillips screwdriver. Under the casing, right from the passenger compartment, we see a bagel of the flush.

Then we go down under the car and unscrew the support of the transfer case. But in front of this awl, scissors, something sharp we circle the position of the supports relative to the bottom. The photo shows a trace around the studs - this is what it is - marks. It is necessary to put the dispenser in the same position when we put it back. Using a 13 ratchet with a long head, unscrew the nuts from the studs, 4 pieces, two for each support. Then you need an assistant or your own crap. We grab the distributor and carefully remove it so as not to damage the pins. One of the most nasty problems with old cornfields is just the pins of the transfer case. If it breaks off, rot, it will lick off the thread - it will be difficult to fix the distributor normally. Will go - noises and vibrations. You can change the hairpin by drilling it out of the passenger compartment. I had to do so, but the inserted bolt now needs to be unscrewed while holding it both in the cabin and under the bottom of the car. Well, yes - it is necessary to weld, I agree. I'll finish it in the spring.

Next, we will remove the gearbox. In the photo, the gearbox shaft flange is looking at us, to which the intermediate shaft between the RK and the gearbox is screwed. I didn’t photograph the process of taking pictures, as I was filming alone and I got my hands dirty, it was inconvenient to take pictures. The gearbox bell is bolted to the engine block with four bolts. Like 17 or 19 - I don’t remember, and it’s not really important. The main thing is that you need heads with extension cords, it is not so easy to get to them. It seems difficult the first time, but in reality you just need a ratchet with a good extension.

And this is a removed transfer case, laid along closer to the rear axle so that it does not interfere

Having removed the checkpoint, I try on the bearing on it.

Clutch disc from the original kit. Of course, it is more correct to put the clutch from the Chevy Niva. Native clutch 21213 is a mutant from the classic and eight parts. The clutch from 2123 has undeniable advantages - it is twice or three times more durable, soft, the disc is larger in diameter and area. But the price is twice as expensive.

It's time to put everything on the flywheel. In the photo, everything is already screwed on. Those who independently change the clutch for the first time need to know that the primary shaft of the gearbox must be used to center the disc and the basket. It can be taken out of the gearbox by disassembling it and sawing it off with a grinder. The end of the input shaft sticks out of the bell, where the bearing is put on. Without this, it is difficult to screw the clutch disc symmetrically inside the basket. But you can use a metal rod of a suitable diameter or something like that. A crookedly installed clutch will prevent you from screwing the box to the engine. The crookedly installed will make you swear with the dirtiest phrases in the process of connecting the gearbox to the engine :). Therefore, the input shaft for alignment is highly desirable.

By the way, nevertheless, my clutch was either fidgety or buggy, not at all because of the fatigue of the clutch disc. I got him, and he is a creepy bastard! Still would be like. The bearing rustled, but it would also have passed.I could just update the GCC and RCC, upgrade the system, and it would take place until the summer, and there is already a complete replacement, everything that suggested itself.

Let's go back to the checkpoint. I cleaned the fork with a bell from dirt, put a new release bearing. Further installation is in the reverse order. The most difficult thing in one person is to dock the box with the engine. Here are some tips - to tighten the clutch as accurately as possible. Having thrust the input shaft into the center of the flywheel, fix the tail of the box, put a bar of some kind. Further, with the help of such a mother, slightly shaking the gearbox from side to side, push it closer to the engine. As soon as the bolts securing the gearbox to the engine begin to reach a little bit, victory is close. We pull the gearbox to the engine using bolts. Here you need to watch out for the bias. When one bolt is slightly screwed to the block, you need to set the wobbly box as even as possible, and try to thread the fastening bolt diagonally. In practice, of course, not everything is so smooth, but you can put it. I changed the clutch for the first time in my life in the field, and nothing seemed to work out.

The clutch master and slave cylinders can also cause big trouble. My leaking RCS gave the clutch sticking effect. Sometimes it was impossible to turn off the transmission, sometimes turn it on. We remove the front gimbal, we have it already removed. The front gearbox flange is visible, i.e. if the gimbal was in place, it would be unrealistic to unscrew the RCS. Bolts 13, two pieces. It is advisable to photograph the mount itself as it stood. And then later (six hours later) I twist it in my hands and I can't remember how it stood.

The cylinder is covered in snot, it is clear that it is dead. Code for buying a new one 2101-1602515

Everything, the cylinder is removed, the new one is installed in the reverse order. But at first I also changed the main one, he goes up the hose.

Stretching the clutch cable

On Niva I try to buy everything from the factory, from the fret-image in blue and white boxes. New working and master cylinders.

So the clutch master cylinder is a classic. Part code - 2101-1602615

Unscrewing the cylinder is elementary - turn it right and left and you're done. Although there is a problem with removal - the fitting on the first branch pipe turns sour.

Now the GCC is in place. Now you need to bleed the system by pumping in a new brake fluid. It's better to download with a partner naturally. This completes the replacement of the clutch in the field, you can disperse

A small pleasantness - a long battery, which I bought at Ford, fits into a regular place. Just some kind of joy, I wanted to cheer, and there is a numbered element. A field of wine next to the battery.

Somehow I changed a worker on a UAZ, but the clutch became tight. I removed and when comparing the old with the new, I noticed a difference in the through holes from the hoses, the new one had less. after reaming, the previous softness on the pedals returned

I changed the clutch and the vibration started at idle, maybe somewhere there are marks, only the disc changed

We pump the clutch after replacing the master cylinder, clutch slave cylinder or clutch hose.

The design features of the VAZ-21213 clutch are discussed in the article - "VAZ-21213 clutch device".

We carry out the work on a lift or a viewing ditch.

We check the fluid level in the clutch fluid reservoir and, if necessary, add fluid. 0.2 l is poured into the clutch release hydraulic drive system. brake fluid DOT-3, - 4.

Image - VAZ 21213 clutch repair do it yourself bleeding

1. Remove the cap from the working cylinder union. We put a transparent plastic hose on the fitting, the end of which is lowered into a container with brake fluid.

2.Image - VAZ 21213 clutch repair do it yourself bleeding

Using the “8” key, unscrew the union by 1 / 2–3 / 4 of a turn.

At the same time, the assistant abruptly presses the clutch pedal and releases it smoothly until the air bubbles emitted from the hose disappear. With the clutch pedal depressed, wrap the fitting, remove the hose and put on the cap.

The reservoir is usually removed for replacement or flushing.

Image - VAZ 21213 clutch repair do it yourself bleeding

1. Unscrew the tank cap and pump out the brake fluid with a rubber bulb from the tank.

Image - VAZ 21213 clutch repair do it yourself bleeding

2. Having loosened the hose clamp, remove the hose from the tank fitting.

Image - VAZ 21213 clutch repair do it yourself bleeding

3. Using the "10" key, unscrew the two nuts securing the tank clamp to the body

It is best to rinse the tank with a soapy water solution.After that, rinse under running water and dry the tank.

Install the tank in reverse order. Fill in the brake fluid and pump the clutch hydraulic drive.

The clutch slips (does not fully engage) When the accelerator pedal is pressed sharply, the engine picks up speed, but the car hardly accelerates (this is especially noticeable when driving uphill); you can smell overheated friction linings; fuel consumption increases

Incorrect adjustment of the clutch drive (no pedal free travel)

Adjust the drive (see Clutch)

Oiling of the flywheel, pressure plate, friction linings of the driven plate

Thoroughly rinse oily surfaces with white spirit or gasoline and wipe dry. Replace heavily oiled clutch disc. Eliminate the cause of oiling (oil leakage through the oil seal of the engine and / or gearbox)

Severe wear or burning of the friction linings of the driven disc

Replace driven disc assembly

Reducing the force of the diaphragm spring

Replace the pressure plate assembly with the casing ("clutch basket")

Sticking of the driven disc hub on the splines of the input shaft of the gearbox

Clean the splines from dirt, remove minor damage with a file. If there is significant wear or damage to the splines, replace the disc and / or input shaft of the gearbox. Before assembly, apply Litol-24 or SHRUS-4 grease to the splines

The expansion hole of the clutch master cylinder is clogged

Disassemble the master cylinder, rinse and clean the parts. Replace its seals and hydraulic fluid

The clutch master cylinder piston slowly returns to its original position due to swelling of the rubber cuffs

Replace cuffs or cylinder assembly. If you suspect that gasoline or other solvents have entered the clutch fluid, replace it

Clutch is engaged (not completely disengaged) Forward gear shifting is difficult, reverse gear engages with noise

Incorrect adjustment of the clutch drive (full pedal travel is low, its free travel is increased)

Adjust the drive (see Clutch)

Air has entered the hydraulic drive system (pedal "soft")

Bleed the system, tighten the connections. If there is a leak from the master or slave cylinder, replace their cuffs or cylinder assemblies

The clutch release fork is deformed

Weakening of rivets or breakage of friction linings, warpage of the driven disc (face runout more than 0.5 mm)

Severe and uneven wear, scuffing on the running surfaces of the flywheel or pressure plate

Grind or replace flywheel. If the surface of the pressure plate is damaged, replace the casing with the pressure plate assembly (clutch basket)

Skewed or warped pressure plate

Replace the casing with the pressure plate assembly (clutch basket)

Sticking of the driven disc hub on the splines of the input shaft of the gearbox

Clean the splines from dirt, remove minor damage with a file. If there is significant wear or damage to the splines, replace the disc and / or input shaft of the gearbox. Before assembly, apply fresh Litol-24 or SHRUS-4 grease to the splines

Loose rivets in clutch cover plate or diaphragm spring, plate breakage

Replace the casing with the pressure plate assembly (clutch basket)

Bleeding the clutch hydraulic drive

PERFORMANCE ORDER

We carry out the work on a lift or a viewing ditch.

We check the fluid level in the clutch fluid reservoir and, if necessary, add fluid.

Image - VAZ 21213 clutch repair do it yourself bleeding

Remove the cap from the working cylinder union.

We put a transparent plastic hose on the fitting, the end of which is lowered into a container with brake fluid.

Image - VAZ 21213 clutch repair do it yourself bleeding

Using the “8” key, unscrew the union by 1 / 2–3 / 4 of a turn.

At the same time, the assistant abruptly presses the clutch pedal and releases it smoothly until the air bubbles emitted from the hose disappear.
With the clutch pedal depressed, wrap the fitting, remove the hose and put on the cap.

Instructions for the repair and replacement of clutch discs Niva 2121, the procedure for removing and installing cylinders Niva 2131, VAZ 2121.Hydraulic clutch and bleeding Clutch device Niva 2121, Niva 2131, DIY repair transmission repair clutch, device, repair and maintenance

We carry out the work on a lift or a viewing ditch.

We check the fluid level in the reservoir of the Niva 2131 clutch hydraulic drive and, if necessary, add fluid.

Remove the cap from the niva 2131 slave cylinder fitting.

We put a transparent plastic hose on the fitting, the end of which is lowered into a container with brake fluid.

Image - VAZ 21213 clutch repair do it yourself bleeding

Using the “8” key, unscrew the union by 1 / 2–3 / 4 of a turn.

At the same time, the assistant abruptly presses the clutch pedal of the Niva 2121 and smoothly releases it until the air bubbles emitted from the hose disappear. With the clutch pedal depressed, the VAZ 2121 wrap the fitting, remove the hose and put on the cap.

Clutch device Niva 2121, Niva 2131

Design features of the clutch Niva 2121, Niva 2131

Clutch engagement and disengagement adjustment Niva 2121, Niva 2131

Clutch bleeding Niva 2121, Niva 2131

Replacing the clutch hydraulic fluid reservoir Niva 2121, Niva 2131

Replacing the clutch master cylinder Niva 2121, Niva 2131

Removal and installation of the clutch slave cylinder Niva 2121, Niva 2131

Removal and installation of a flexible hose of the hydraulic drive of the clutch Niva 2121, Niva 2131

Removing and installing driven and driving clutch discs Niva 2121, Niva 2131

Replacing the clutch drive Niva 2121, Niva 2131

Service and operation of the Niva 2121 box. Instructions for the repair of the cardan, axle and wheel drive Niva 2131.

Clutch bleeding should be done when the clutch is not fully engaged.

The basics of clutch bleeding in the video below:

When everything you need for work is at hand, then you should perform the following activities:

    Open the tank where the liquid is poured and fill it up to the neck. It is located in the engine compartment.Image - VAZ 21213 clutch repair do it yourself bleeding

Clutch bleed fluid

A hose should be put on the connection of the cylinder of the system, and its other end is immersed in the container. Image - VAZ 21213 clutch repair do it yourself bleeding

  • Next, the assistant squeezes the clutch pedal (3-4 times) and then holds it down.
  • With the pedal depressed, unscrew the valve and bleed the fluid in the system. The valve then closes and the system builds up pressure again.Image - VAZ 21213 clutch repair do it yourself bleeding

    We pump the clutch by pressing and holding the pedal

    The procedure should be repeated until a clear liquid comes out of the system. It should also be free of air bubbles. Image - VAZ 21213 clutch repair do it yourself bleeding

    Controlling liquid color and air bubbles

  • In the process, you need to check the liquid level in the tank. If necessary, it is topped up.
  • After bleeding, top up the fluid reservoir up to the MAX mark.
  • Before a test drive, check how the gears are engaged with the clutch depressed.

    To check the technical condition of the clutch, you will need:

    • With the engine warm and idling, depress the clutch pedal and engage the gear. In the process, there should be no rattling in the gearbox.
    • When the car accelerates, it should pick up speed in proportion to the increase in the crankshaft speed. If the engine runs at high revs, and the car does not accelerate dynamically, it means that the clutch is slipping. It will need to be repaired.

    This can be determined because when any gear is turned on, a rattling sound will be heard in the box.

    This situation may indicate that air has appeared in the system. This can happen as a result of replacing both the fluid itself and the system parts.

    To do this work yourself, you should have a set of tools, a replacement fluid, an empty container and a tube. It will be convenient to carry out work with an assistant. Pumping should be done on an inspection pit or overpass.

    You should not constantly keep your foot on the clutch pedal when driving.