In detail: do-it-yourself Junkers water heater repair from a real master for the site my.housecope.com.
So it's time to write an article not about computers and 1Ski, but about the repair of the Bosch / Junkers WR13 gas water heater. Who would have thought that an IT specialist would climb there. It is somehow established that such things are in the department of gas companies and it is better not to disassemble them without special knowledge. In fact, there is nothing wrong with it, and with more or less straight hands, it is possible to do it yourself. Moreover, there is a crisis in the country and I want to save money. It all started with the fact that the column stopped extinguishing when the hot water was turned off; we had to run around and turn off the gas manually. Googling suggested that two main units are responsible for this: hydraulic fittings (water unit) and gas fittings. They are connected together in such a way that when water is supplied, the water unit, using a membrane pressing on the pin, presses on the gas valve, thereby opening the gas supply. When the water is turned off, the gas valve closes. In general, the problem is somewhere here! (number 14 in the picture)
So let's get started ... Here he is our patient:
All we need is 2 screwdrivers (Phillips and flat) and a wrench to unscrew the nut that secures the water pipe. For safety, we will shut off the water and gas supply to the apartment. Remove the protective cover by unscrewing the two screws from the bottom:
We get access to the insides:
We take out the bracket that fixes the water supply pipe to the heat exchanger:
We take out the branch pipe itself:
We unscrew the two screws securing the water unit to the gas valve:
And then I saw a picture with oxides at the attachment point. The mechanism was carried away, and water seeped out there. The metal oxidized and the gas valve began to jam (it stopped returning to its original position). This is the reason for the non-shutdown of the gas supply! Let's try to clean everything as much as possible and develop the valve itself:
It should press inward and return to its original position. Now let's analyze the water block itself:
We take out the bracket and take out the flow regulator (sleeve with spring):
We unscrew the bolts and remove the cover of the water unit:
Under it we see a worn out membrane:
And the lid itself fell apart from time to time (the column is currently 7 years old):
As it turned out, spare parts for gas water heaters are not so easy to find. And the prices for them, frankly speaking, are equine. At the price of a new speaker Bosch Junkers GWH 13 P (WR13-2 P2) - 10,000 rubles. I found the cheapest membrane in the city (code 8700503083) for 1400 rubles. and a cover of water fittings WR10, 11, 13, 15 (code 8705500105) for 2400 rubles. Total RUB 3600 More expensive than a third of a column. So before proceeding with the repair, think about whether it is necessary But it was too late ... the column was disassembled and I did not want to install a new one, so I decided to continue what I had started! (although I almost freaked out and went for a new Chinese one for the same money) The picture shows old and new parts. The difference is immediately visible:
Now we install a new membrane and a cover of the water fittings, collecting everything in the reverse order:
Hooray. I did it. Now the flame lights up and goes out as it should! What do you want to say in the end ?! When I was puzzled by the choice of a column 7 years ago, I was praised by Junkers as the most reliable and maintainable. I find it difficult to say whether 7 years is a lot or not enough for reliability, although the old Soviet ones still work for people and they have at least something! But with such prices of spare parts, this maintainability is not needed. Now I would choose the cheapest Neva or the Chinese Oasis for 4-5 thousand rubles and in case of a breakdown I would just throw it out without sweating and put a new one at the price of repairing this Junkers / Bosch. One hope is that this prophylaxis will allow the column to work at least as much ... And finally, for those who do not understand in the pictures, I will give a link to a video on disassembling Bosch / Junkers gas burners from Teplotekhnika SPb:
Video (click to play).
Content:
Junkers speakers
Installation of a Junkers instantaneous boiler
How to light a Junkers gas water heater
How to clean a column with your own hands
Malfunctions and methods of their elimination
The Junkers company existed until 1932. From that moment on, the company was bought out by the Bosch Gruppe, which, however, did not affect the name of the water heaters produced by the division of the main office.
Junkers flow-through gas columns are produced in several modifications, differing in the principle of ignition, as well as in the type of combustion chamber. Instantaneous boilers operating with an ignition burner are popular among the domestic consumer. The average service life of a Junkers column is over 15 years.
Only high-quality materials are used in the internal structure of Junkers gas flow columns. All water heaters are subject to mandatory testing and certification.
More information about the technical characteristics of Junkers dispensers can be found in the following table:
Junkers gas water heater in the kitchen
Gas water heaters are designed to heat water in an apartment and house in which there is no hot water supply. Recently, they have become popular heating devices among the population, both in private houses and in residential apartments. They are often bought by families with children, since nowadays there are more and more interruptions in the supply of hot water.
The most popular models of gas water heaters are easy to use, they are safe and quickly allow you to adjust the degree of water heating in the house. In this article, we will analyze how the Junkers gas water heater works and how it is repaired..
Almost all Junkers wr 10 gas water heaters and Junkers wr 275 gas water heaters are adapted for countries such as Russia. These heating devices have their own advantages, such as:
They are adapted to a gas pressure of 13 Mbar for Russia. Compared to Europe, the pressure in the gas pipeline there reaches 20 Mbar. If your Junkers column is not adapted to the gas pressure, then it may be less efficient. And this moment is important.
In multi-storey houses, the Junkers gas water heater can stably operate at a pressure of 0.1 ATM. And this is a very good indicator.
The Junkers gas water heater device is made so that such heating devices can heat from 11-20 liters of water per minute. It should also be noted that in these columns, water can itself be mixed in the mixer.
The Junkers geyser has flame modulation, which allows it to automatically change power depending on the supplied water.
It has a high-quality German assembly and a 2-year warranty for the device, as well as a long service life, if, of course, you adhere to all safety and use rules.
Low price for Junkers gas water heaters, in contrast to its counterparts.
All geysers of the German manufacturer Junkers are divided into three types according to the ignition method. Such speakers with the types listed below can be easily ordered from an authorized dealer, as well as in a specialized store. They are affordable for the price, and you will always find spare parts for them in stock. The German manufacturer has tried and invented this column for people on a low budget.
Series B includes columns that do not have a burning igniter. In such columns, ignition occurs with the help of batteries. The Junkers column in this case turns on automatically and has several security systems such as:
Controls cravings.
The presence of a fuse in the device.
Ionization flame control.
The presence of a malfunction indicator in the device.
But the flow of water in this type of column is regulated depending on the pressure that you have in the tap (water supply). Almost all Junkers Bosch gas water heaters are made of high quality copper. Service life is not less than 10-15 years. Also, you will meet only positive reviews about the Junkers gas water heater.
Junkers gas column diagram
The P series includes piezo ignition columns. In this case, the igniter is on continuously when the column is on.In this series, the water flow is regulated separately. But flame control is only thermoelectric. The instruction for a Junkers gas water heater of this type is complex, and requires additional study.
Series G - ignition works with technology such as "Hydro Power". In these columns, the minimum water pressure reaches 0.35 ATM. It does not have a burning igniter.
Such a column from the generator provides ignition. The column can simultaneously provide up to three taps. These models are available in two sizes (types) standard and mini.
Equipped with the same equipment. The price only varies from the column size. That and spare parts for speakers can also be found in any specialty store.
Gas water heater with corrugated chimney
You bought a gas water heater, it has served you quite a bit and suddenly it stops working. In this article we will talk about the malfunction of Junkers gas water heaters. Yes, surprisingly, and they also break.
The Junkers gas water heater does not light up.
First you need to make sure that the igniter is on in the column. If for any reason the igniter does not burn, then you need to call the gas service. Or you can clean the igniter yourself. In this case, the jet is cleaned in the pilot. It may also be that the gas supply is not supplied, but this should be visible on the indicator of the column.
Another reason that the gas column does not light up may be that you do not have a draft in the ventilation shaft. It is very easy to check if there is a draft in the ventilation shaft.
Junkers gas water heater panel
A sheet of paper is leaning against the outlet of the ventilation well, or you can bring a burning match. If you find that there is no draft in the well, then you can clean it yourself. Suddenly you do not want to clean the ventilation well itself, it is better to call the gas workers.
Another reason that the Junkers gas column does not ignite may be that the water membrane, which is inside the equipment, has failed. If your column is old, has been in use for a long time, then over time the membrane will deform from stress. It can tear and fray. It should be noted that the membrane is not repaired; it needs to be replaced.
We also recommend, when disassembling the heating device, to pay attention to the filter, which is located in the water intake of the heating device. The water filter can be replaced with your own hands, without requiring a call from the gas service technician.
The next breakdown is when the Junkers gas column goes out.
If you turn on the gas water heater, and when it is working, it goes out abruptly, then the matter is in the temperature sensor, which is responsible for the overheating of the column. A sign of an inoperative temperature sensor is that the burner is on, burns and goes out sharply after some time.
You try to kindle it, but it does not give results. After about a few minutes, the gas heater can be switched on again. The column works and then goes out again.
This happens behind the sensitivity of the sensor. There may also be a shutdown of the column due to wear of the insulation of the sensor conductor. In this case, the wire is bare and it touches the case, which is why a short circuit to the case occurs. In this case, the safety valve is triggered.
Junkers gas water heater body
The column emits claps during operation.
There can be many reasons. Here are some of them:
The initial gas pressure is too strong. The Junkers column ignites and burns very actively, because of this there is a pop (flame blowout).
The gas pressure is weak, as a result of which air enters the inside of the device and a pop occurs.
In these aforementioned cases, the Junkers gas water heater requires cleaning and adjustment by an experienced technician. Also, when cleaning and troubleshooting, you will need spare parts for the Junkers gas water heater, which can be immediately purchased from a master who will deal with the breakdown.If you have a question how to clean a Junkers gas water heater, then you can read this in the instructions, and also contact the gas service.
If, during operation, the column produces a low water temperature, then this is most likely due to the low power of the device. She simply cannot cope with water heating. If you still have a low-power column, then we advise you not to immediately and at the same time not open hot water taps in the toilet and in the kitchen. This will allow you to quickly heat water with a low-power device.
Naturally, the wick can go out in the Junkers gas column. Most likely your column is clogged. Further evidence of clogging may be that the flame is yellow. We recommend calling the gas service immediately.
Geyser Junkers - bottom view
Another breakdown of the gas columnJunkersit may be that there is a smell of gas during operation.
This is the most dangerous breakdown that threatens with serious consequences. In this case, you need to turn off the column, ventilate the room and call the gas workers. At the end of this article I would like to tell you that we do not recommend repairing, cleaning, or connecting the device ourselves. Such work consists in caution and can only be performed by knowledgeable specialists in their field. to the menu ↑
We bought the column two years ago. during the work it copes with its task. The Junkers column has a small capacity, but it is quite enough for us for uninterrupted supply of hot water. The family has a child. And when there is hot water in the tap, it is very convenient. For all the time there was not one breakdown. She suited me completely. Also, the price pleases for spare parts. Our family was satisfied with the purchased product.
Vera Grigorievna, 48 years old, Tula
We live in a private house away from the city. In these places, hot water is constantly interrupted. We bought a Junkers gas water heater. For all the time, not a single breakdown. Constantly hot water in the tap. Naturally, not boiling water, but you can naturally wash the dishes and swim. I didn't think that such a low-power speaker could cope with its task.