Do-it-yourself roller shutter gates

What are the causes and symptoms of 90% of roller shutter and roller shutter breakage? The article and the table below describe the problems of roller shutter systems that we encounter most often.

We also outlined the ways of correcting (repairing) and preventing typical problems with roll structures.

Prices for repair of breakdowns of roller shutters
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Uneven opening and closing, ingress of foreign objects into the movement zone and the structure of the web, accumulation of snow and ice on it, and other influences damage the web. Lamellas (horizontal sections) crumple, warp, disperse, get stuck. To fix the problem, a bulkhead or blade replacement is required - partial or complete. In this case, it may be necessary to replace the suspensions.

When the web is deformed, side plugs, crossbar and blocking locks and a drive can also break - see these breakdowns below.

Falling heavy objects from above onto the roller shutter causes the box to collapse. As a rule, caked snow and ice from the roof falls on the box. As a result, the canvas “bites” and cannot work properly. The problem is solved by straightening or replacing the box, depending on the degree of deformation.

In case of careless operation, mechanical damage (large boxes, trolleys), the guides on the structure are crushed. The canvas then "bites" and stops working correctly. Repair requires straightening or replacing the guides, depending on the degree of deformation.

In case of improper opening and closing (jerking, etc.), ingress of foreign objects into the roller shutter structure and other mechanical influences, the curtain is skewed. At the same time, the lamellas disperse and crumple, and the crossbar locks break.

In this case, it is necessary to install new crossbar locks or dismantle, clean and re-install the broken locks. In this case, the canvas usually requires a partial or complete bulkhead or replacement.

Under such mechanical influences as the ingress of foreign objects into the roller shutters, accumulation of snow, ice on the roller shutter, etc., the side plugs on the curtain fly out and it "jams". This is the most unpleasant malfunction.

In this case, you have to completely sort out the canvas. The cost of the plugs themselves is low, but the bulkhead of the canvas is very labor-intensive, which increases the cost of repairs.

In automatic roller shutters and roller shutters, mechanical influences (ingress of foreign objects, etc.) often lead to deformation of the curtain and malfunctions of the blocking locks (blocking beams), on which the curtain is suspended from the shaft.

The roller shutter stops working correctly. Symptoms can be varied, for example: the blade does not move when the roller is idle, the blade does not wind up correctly on the shaft, skews, gets stuck, wedges, etc.

In this case, repair or replacement of faulty locking locks is required. If the canvas is significantly damaged, its bulkhead or replacement is also required - partial or complete.

With such breakdowns, the drive or its limit switches may also burn out; this problem is solved by replacing the drive.

Automation malfunctions of roll systems often arise due to a) voltage drops in the network, b) insufficient power supply, or c) improper laying of the supply cable inside the box.

The roller shutter stops working altogether or does not work correctly / reacts to control commands: does not open and close properly, etc.

These problems are corrected by replacing the fuse (if it is blown) or by replacing the drive (if it is out of order). In this case, of course, it is necessary to ensure the supply of a stable corresponding voltage to the roller shutter.

The use of roller shutters has gained great popularity among modern consumers. However, over time, under the influence of environmental factors, even the highest quality and most reliable product or its individual element can break down. In this case, it is necessary to carry out repairs, which can be easily done by hand. To get acquainted with some of the nuances of this process, you can watch a video, which provides answers to many questions.

How to repair roller shutters?

It is not difficult to significantly extend the operational period and prevent serious problems. This can be done by hand - it is enough to periodically inspect the bearing and other moving elements. In the photo you can see the components of the roller shutter structure, after which it will be much easier to repair the breakdown.

There are several signs of a problem, for example:

• grinding of the shaft with a collapsed bearing;
• scuffs of the canvas that occur when the silicone inserts are worn out;
• skewing of the canvas in level at the bottom;
• uneven convergence;
• clogging due to accumulation of debris in the guide elements.

With a collapsed bearing, the repair process consists of several stages:

• we take a new bearing;
• we transfer the canvas to the lower position so that it is completely open;
• dismantle the protective cover and shaft;
• dismantle the broken element and replace it with a new one;
• we carry out the assembly of the structure in the reverse order.

If, as a result of using roller shutters, an uneven arrangement of the canvas in the lower part is noticed, you can eliminate this problem with your own hands. To do this, make sure that there are no foreign objects in the guides. In the presence of mechanical damage, it is necessary to carry out repairs, after which you can again check the performance of the structure.

As a result of the operation of the roller shutter structure, various breakdowns can occur, which can be divided into:

The first category includes breakdowns, for the elimination of which it is not required to dismantle the structure, it is enough just to replace the broken parts, for example, cardan, rings, crossbar, guide elements. In case of more serious breakdowns, the repair may require dismantling the roller shutter, if it is necessary to bulkhead the curtain, replace the side covers or eliminate mechanical damage to the box. In the photo you can see the main components of the design.

One of the advantages of protective roller shutters is a simple structure, which, if necessary, can be repaired at no extra cost with your own hands. It is enough to take into account the main nuances and observe safety rules in the process of working with metal structures, having previously studied the instructions for the roller shutter, which indicates the location of the roller shutter system units. If it is necessary to eliminate the breakdown of the gearbox or mechanical damage, which may be evidenced by noise in the box, it is enough to perform several basic steps:

• lower the canvas and remove the protective cover from the box;

• find the damaged element and fix the breakage;
• replace the broken part if necessary;
• return the protective cover and the sheet to their original place.

Among the main breakdowns of an automatic roller shutter, the problem of raising and lowering the curtain can be noted. In some cases, it may not move at all. The main reason may be a broken bolt, which can be repaired by hand. In this case, you will need to remove the protective cover and make sure it is intact; if necessary, you can replace the broken part.

The occurrence of extraneous noise and abrasions on the side of the web can be an indicator that the sealing tape, which is located in the side parts of the guide profiles, has become unusable. For repair it is necessary to remove the protective cover and lower the blade. After loosening the fastening of the side cover, you can raise the blade and remove the guide element. Then it is carefully removed and the sealing element is inserted. When repairing various elements of a roller shutter, it is necessary to take into account all the technical nuances.

During the operation of roller shutters, it must be remembered that timely repairs and elimination of minor breakdowns will significantly extend the period of their working condition and avoid serious problems. In addition, weather conditions, temperature drops and mechanical stress can have a negative impact. Therefore, in the event of extraneous noise, you should not postpone the repair for a long time.

• breakage of the crank.
• cardan malfunction.
• malfunction of the gearbox.
• malfunction of the adjusting capsule.
• malfunction of the bearing in the adjusting capsule.
• the elements of fastening the blade to the shaft are broken (relay, etc.)

Methods for solving these malfunctions: replacing the defective part.

Let's look at some of the bugs in more detail:

The gearbox has broken down - characteristic symptoms of a malfunction:

Metallic noises, crackling, and shaft scrolling are possible. How it manifests itself. You turn the crank, the rotation is transmitted to the cardan. It must transmit rotation to the shaft, through a lowering sprocket, but with this malfunction, the transmission link either bursts or its teeth are erased, from overload or time, and as a result, the transmission of rotation does not occur.

The cardan has broken - characteristic symptoms:

This damage can be observed visually, part of the element protrudes outward. There is also a part of the detail hidden from view. How it manifests itself. You turn with a crank, but the gearbox does not rotate, and the shaft does not rotate. As a result, it is not possible to raise and lower the roller shutter.

The elements of fastening the web to the shaft are broken - characteristic symptoms:

You turn the crank, hear how the rotation from the cadan goes to the gearbox, and from the gearbox the rotation goes to the shaft. The shaft rotates at idle. You can preliminarily conclude that the crossbars or their replacement elements have broken.

• the traction springs have broken.
• malfunction of the spring-inertial mechanism.
• malfunction of the adjusting capsule.
• malfunction of the bearing in the adjusting capsule.

Methods for solving these malfunctions: replacing the defective part. “> Spring-inertial drive

The roller shutter does not rise or fall.

• malfunction of the cord drive.
• the rope of the cord mechanism is tangled.
• malfunction of the gearbox.
• malfunction of the adjusting capsule.
• malfunction of the bearing in the adjusting capsule.
• the elements of fastening the blade to the shaft are broken.

Methods for solving these malfunctions: replacing the defective part.

Let's look at some of the bugs in more detail:

Cord Drive Malfunction - Typical Malfunction Symptoms:

You are turning the handle of the cord drive, but the blade is in place. The cable may have broken. This malfunction is visible visually. If the cable is in place and the rotation is transmitted to the shaft by means of the cable, we look inside the box. Most likely, the fastening elements of the blade to the shaft have broken or slipped off.

The blade does not rise or fall.

breakage of the tape layer.
faulty tape guide.
rupture of the tape.
malfunction of the adjusting capsule.
malfunction of the bearing in the adjusting capsule.
the elements of fastening the blade to the shaft are broken (relay, etc.)
Methods for solving these malfunctions: replacing the defective part.

Let's look at some of the bugs in more detail:

The tape layer breaks down - characteristic symptoms of a malfunction:

You pull on the tape, forcibly lift the belt, but the tape does not collect in the tape measure tape. Remove the tape measure from the guide, carefully remove the tape from the hopper, look for kinks or knots. If so, remove and check the functionality of the structural element.

DIY roller shutters: installation (assembly), repair. DIY cabinet roller shutters. Do-it-yourself roller shutters

Roller shutters are one of the types of blinds and have the form of a roll with two guides. The latter run parallel to the plates. Do-it-yourself roller shutters can be installed in window, garage and doorways.

Before starting the installation of roller shutters, it will be necessary to carry out certain preparatory work. Initially, the opening must be measured, its diagonals must be compared in order to understand whether these parameters differ by more than 5 millimeters. It is important to analyze how correctly the slopes are located, the permissible deviation from the horizontal or vertical is 1.5 millimeters per 1 meter. There should be no chips or cracks on the surface of the slopes, and if they are plastered, the topcoat should not flake off.

Before making your own roller shutters, you need to prepare the side guides. For this, a marking must be carried out for drilling holes. In order to ensure symmetry, they must be laid in pairs: holes must be made with a step of 15 centimeters from the cutoffs of the guide rails, and only then holes must be made along the entire length with an equal interval of 50 centimeters. If the overhead installation was chosen, the holes should be made closer to the outer edge. When carrying out these works, a drill with a diameter of 8 millimeters should be used. If the installation is to be carried out using outdoor technology, then a through hole in the tire must be made on both sides, while the top bus must be drilled until a diameter of 11.8 millimeters is obtained. This manipulation is necessary in order to mount the decorative plug.

If you decide to install roller shutters on the gate with your own hands, then the box on each side must be drilled in such a way that two holes are laid through the cover, their diameter should be 4.2 millimeters. They are required to install the rivets after completion of the work. Among other things, you need to make holes to fix the box. With surface-mounted installation, the holes should be located at the back, while with built-in installation - from the top, combined installation involves making holes on both planes.

If you are installing roller shutters with your own hands, then at the next stage you need to make markings for the holes in which the fasteners will be installed. The box is applied to the opening. With surface-mounted installation, all elements must be attached to the wall; with built-in installation, the parts are located on the side and top slopes. Next, you need to check how vertically the guides are located, as well as whether the box is correctly mounted in relation to the horizon. The markings on the slopes through the drilled fixing holes should be made with a marker. You need to drill holes along them, and then drive in dowels. The hole must also be made for the drive.

If you decide to install your own roller shutters for the cabinet, the technology will remain the same. In the next step, you will need to strengthen the frame. First of all, you should remove the protective film, which is located on the back wall. Fixation should be carried out with a screwdriver, then you can fix the controls. If outdoor mounting is used, the controls must be indoors. Next, you can install the canvas, and then the box cover, which is fixed with rivets using a gun.All holes must be sealed with silicone sealant, and then closed with plugs.

If you notice a malfunction, which consists in the fact that the canvas is collected unevenly (this happens, as a rule, most often), then you can easily repair the roller shutters with your own hands. To do this, check the guides for foreign objects. Among other things, the guides can be damaged. But, as a rule, after removal of foreign elements, the uniformity of the stroke returns.

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In order to increase the life of the roller shutter, it is recommended to periodically inspect the moving parts, namely silicone inserts, bearings, etc., which are the first to wear out.

There are the following popular roller shutter malfunctions:

• shaft grinding - most likely, the bearing is worn out,
• there are scuffs on the canvas on both sides - the silicone inserts are worn out,
• in the lower part, the canvas is skewed - the guides are clogged with debris, mainly in the lower part.

When repairing roller shutters, you can face two types of malfunctions - minor, when you need to replace a small part, and serious, when you need to dismantle the structure and carry out complex repairs. If in the case of perm you can do it yourself, then in the second case we recommend contacting specialists for the repair of roller shutters, for example, the company Gate Service vorotaservis.com/remont-rolstaven. On the company's website, you can find a lot of useful information on the repair of roller shutters, as well as contacts of the master on occasion, if you cannot solve the problem yourself.

If the bearing is faulty, proceed as follows:

• Buy a new bearing,
• Lower the blade to the lower position,
• Remove the protective cover and shaft,
• Remove the pull-out plate,
• We change the bearing,
• Putting the roller shutter back.

If the roller shutter does not gather evenly at the bottom, proceed as follows:

• Check the guides for foreign objects,
• Check for mechanical resistance,
• Remove foreign objects and check mechanism again.

The most common problems with automatic roller shutters:

• The canvas does not rise
• The canvas does not drop.

Can you fix these problems yourself? Yes, you can, if you approach this issue carefully.

If, in the event of lifting or lowering the roller shutter, the canvas practically does not move, while minor movements are accompanied by noise and crunching. Perhaps it is a broken crossbar.

To fix this problem yourself, do the following:

• Remove the protective cover,
• Check the deadbolt for integrity,
• If the bolts are broken, they must be removed,
• Install new ones.

If there are scuffs and noise on the canvas along the entire length, then, most likely, the sealing tape is out of order and frayed.

To fix the problem yourself, follow these steps:

• Remove the protective cover,
• We lower the roller shutter,
• We loosen the fastening in the side cover attached to the wall,
• We raise the canvas
• Unscrew the guide and remove it carefully,
• We insert the seal.

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The use of roller shutters has gained great popularity among modern consumers. However, over time, under the influence of environmental factors, even the highest quality and most reliable product or its individual element can break down. In this case, it is necessary to carry out repairs, which can be easily done by hand. To get acquainted with some of the nuances of this process, you can watch a video, which provides answers to many questions.

How to repair roller shutters?

It is not difficult to significantly extend the operational period and prevent serious problems. This can be done by hand - it is enough to periodically inspect the bearing and other moving elements. In the photo you can see the components of the roller shutter structure, after which it will be much easier to repair the breakdown.

There are several signs of a problem, for example:

• grinding of the shaft with a collapsed bearing;
• scuffs of the canvas that occur when the silicone inserts are worn out;
• skewing of the canvas in level at the bottom;
• uneven convergence;
• clogging due to accumulation of debris in the guide elements.

With a collapsed bearing, the repair process consists of several stages:

• we take a new bearing;
• we transfer the canvas to the lower position so that it is completely open;
• dismantle the protective cover and shaft;
• dismantle the broken element and replace it with a new one;
• we carry out the assembly of the structure in the reverse order.

If, as a result of using roller shutters, an uneven arrangement of the canvas in the lower part is noticed, you can eliminate this problem with your own hands. To do this, make sure that there are no foreign objects in the guides. In the presence of mechanical damage, it is necessary to carry out repairs, after which you can again check the performance of the structure.

As a result of the operation of the roller shutter structure, various breakdowns can occur, which can be divided into:

The first category includes breakdowns, for the elimination of which it is not required to dismantle the structure, it is enough just to replace the broken parts, for example, cardan, rings, crossbar, guide elements. In case of more serious breakdowns, the repair may require dismantling the roller shutter, if it is necessary to bulkhead the curtain, replace the side covers or eliminate mechanical damage to the box. In the photo you can see the main components of the design.

One of the advantages of protective roller shutters is a simple structure, which, if necessary, can be repaired at no extra cost with your own hands. It is enough to take into account the main nuances and observe safety rules in the process of working with metal structures, having previously studied the instructions for the roller shutter, which indicates the location of the roller shutter system units. If it is necessary to eliminate the breakdown of the gearbox or mechanical damage, which may be evidenced by noise in the box, it is enough to perform several basic steps:

• lower the canvas and remove the protective cover from the box;

• find the damaged element and fix the breakage;
• replace the broken part if necessary;
• return the protective cover and the sheet to their original place.

Among the main breakdowns of an automatic roller shutter, the problem of raising and lowering the curtain can be noted. In some cases, it may not move at all. The main reason may be a broken bolt, which can be repaired by hand.In this case, you will need to remove the protective cover and make sure it is intact; if necessary, you can replace the broken part.

The occurrence of extraneous noise and abrasions on the side of the web can be an indicator that the sealing tape, which is located in the side parts of the guide profiles, has become unusable. For repair it is necessary to remove the protective cover and lower the blade. After loosening the fastening of the side cover, you can raise the blade and remove the guide element. Then it is carefully removed and the sealing element is inserted. When repairing various elements of a roller shutter, it is necessary to take into account all the technical nuances.

During the operation of roller shutters, it must be remembered that timely repairs and elimination of minor breakdowns will significantly extend the period of their working condition and avoid serious problems. In addition, weather conditions, temperature drops and mechanical stress can have a negative impact. Therefore, in the event of extraneous noise, you should not postpone the repair for a long time.

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As a rule, roller shutters usually have to be repaired at the most inopportune moment. However, it is impossible to hesitate with this, since a minor malfunction can lead to very serious and costly consequences. If you notice even small changes in the work of your design, then you need to immediately seek help. If you have previously serviced the canvas yourself, then do not postpone the inspection indefinitely.

Each mechanism is designed for a certain period of operation. And this does not mean that you can safely use the structure. It is necessary to periodically service the roller shutters in order to identify problems at the earliest stages. Timely maintenance is also necessary in order to replace worn-out parts on time. After all, there are rollers and silicone seals that wear out faster.

Serious breakdowns can occur if the blade has been operated with increased load. Then its service life is simply reduced. But even in this case, it will be possible to repair the roller shutters. The main thing is not to continue operation if you hear extraneous noise during operation.

Extraneous influences and atmospheric phenomena (temperature changes, severe frosts) can also lead to a malfunction of the device. Self-repair of roller shutters is undesirable in this case, since specialists will better diagnose the causes of the problem and fix them faster.

All faults can be figuratively divided into several groups:

1. breakdown of the electric motor;
2. blocking the canvas;
3. the crossbar lock is out of order;
4. damage to the box.

Failure of the electric motor is the main breakdown of roller shutters. Problems with the power cable, control panel, or switch may contribute to this. Less often, the engine itself or its thermal sensor fails. In this case, the replacement of the broken element is most often required.

If you have returned home and the roller shutters do not open, then in this case it is necessary to call the foremen as soon as possible. Do not try again and again to open it on your own. An on-site specialist will be able to quickly figure out what caused the blockage. This is most often due to faulty guides. The movement also stops if the canvas is deformed: the lamellas diverge, get stuck in the box. The cause may also be a broken cable or springs.

A high-quality bolt lock cannot fail due to a technical malfunction.Most often, its breakdown will be caused by clogging or ingestion of a foreign object. The cause of a serious breakdown, due to which the roller shutters do not rise, may be damage to the protective box. This happens after a heavy object falls on it or the box elements fail.

Not every type of repair will be within the power of a common man in the street. Most often, a call to the master is necessary so that he at least diagnoses the cause of the breakdown. But there are times when you can carry out work on the repair of roller shutters with your own hands. Very often in the autumn-winter period, after precipitation falls, the temperature drops sharply. As a result, an ice crust may form on the surface of the web. When the canvas is opened, it will interfere with him. To fix this, it is necessary to periodically inspect it and gently tap on the surface so that the ice and snow melt.