Zanussi washing machine 800 DIY repair

Details: Zanussi washing machine 800 DIY repair from a real master for the site my.housecope.com.

2. Remove the cover from the top of the machine

We remove the metal protective strip, which is fixed with self-tapping screws.

This will allow us to remove the back iron cover and gain access to the drum and motor.

We disconnect the chips from the motor and be sure to sign each one so that we do not confuse the contacts later.

We remove the drum from the hanging springs. Further, in order to get to the bearing, you will need to remove the shaft (motor drive), which is unscrewed with a head with an asterisk. The shaft sits very tightly, so you have to make some effort to remove it.

Next, we remove the tank and knock it out of the bearing using a chisel.

So we got to the most important thing - the inner bearing and the oil seal, which most often deteriorate in washing machines. They are changed as a set. The cost of one oil seal is approximately $ 1. Bearings are slightly more expensive at $ 2 apiece.

When knocking out a bearing, be sure to use a metal washer. The outer bearing is knocked out from the inside.
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Repair of washing machines Zanussi (Zanussi) is a frequent occurrence. Despite the fact that these cars come off the assembly line under the sign of a foreign brand, they can also break. And often the manufacturer is not at all involved in the fact that the machine broke down too early.

External factors and improper operation are the most likely reasons for the failure of the SM.

Using the statistics of service centers, you can quickly understand which nodes and parts in the device of the Zanussi washing machine are the most vulnerable

Video (click to play).
  • The dependence of parts on water quality. By the way, this is typical not only for the Zanussi brand, but also for other machines. Water oversaturated with salts with strong heating is deposited with scale on the heater and other elements.
    The purity of the water in our water supply systems also does not differ, so the filter systems of the machine can become clogged with dirt and rust over time. As a result, the typesetting and drainage system suffers.
  • Hatch lock. This is already the fault of the manufacturers: both the blocker and the sensor are slightly underdeveloped, therefore they break more often than other brands of SMA.
  • The heater (heating element) quickly builds up with scale. Experts believe that this is also due to the fact that manufacturers miscalculated in the selection of components from which the tubular part of the heater is made.
  • Drive belt. It does not differ in reliability, so every 3 months it does not hurt to check its tension and integrity. If you see signs of stretching or damage to the belt, a tightening or replacement of the knot is required.

The only good thing is that it is possible to determine the malfunction on time, since the "smart" automatic washing machine Zanussi notifies the user of problems using fault codes.

Usually a Zanussi washing machine gives out the following error codes: E11, E12, E21, E22. Let's consider the most common combinations.

Water does not leave the system - cleaning of the drain filter and checking the nozzles for blockages is required.

It is also necessary to check the performance of the pump impeller - it should rotate freely in both directions. If the stroke is difficult, the pump needs to be replaced.

Complex breakdowns should be entrusted to a professional, but easy repairs to Zanussi washing machines can be easily done by yourself.

Next, we will look at how to repair a Zanussi washing machine with your own hands.

All filtration systems need to be cleaned periodically. If you neglect this rule, then later problems cannot be avoided.If there is a blockage in any of the filters, then there are problems with the intake or drainage of water.

In SM Zanussi, it is the filler filter that is most often clogged. What to do to normalize the work of the typewriter?

  • Just unscrew the inlet filter - it is located on the water pipe.
  • If you have not installed such a filter, then you need to clean the filter mesh.

Attention! Experts advise placing the inlet filter on a pipe with a special filter cassette that softens the water.

To clean the filter mesh, proceed as follows:

  1. Find the junction of the water intake hose with the washer body.
  2. Remove the top cover of the CM to unscrew the valve and filter.
  3. Disassemble the filter and rinse it under the tap.
  4. Replace the filter.
  5. Reassemble everything in reverse order.

Important! The device of the Zanussi horizontal loading washing machine is different from the front design, but the filter is cleaned in the same way.

By the way, pollution can accumulate not only because of the "errors" of the water supply system, but also because of the clothes that you send to the drum. From too dirty things, sand, dirt, debris, threads penetrate into the machine systems.

Craftsmen often find small coins, seeds, hairpins, crumpled checks in the drain filter. All this "nonsense" can provoke a stop in the work of the AGR.

Important! Remember to clean the filter at least every 3 months.

The problem with the UBL is a frequent malfunction of the Zanussi Aquacycle CM, but it also occurs in other models: for example, the Zanussi Easyiron.

It is difficult to tell right away why the blocker breaks down - through the fault of the manufacturer or user negligence. But there may be problems with the control board - then the blocker has nothing to do with it.

The plastic components of the sunroof locking device are unreliable and can break even if you simply slam the hatch shut with force. In this case, the metal hook will survive, but due to the breakdown of the UBL, washing will still be impossible.

The blocker is usually not repaired - it is easier to replace it with a new one. For Zanussi UBL typewriters costs about 1,500 rubles. It's a little expensive, of course, so first you should remove the old blocker to make sure it is 100% broken.

Remove the device according to the following scheme:

  • Open the door.
  • On the right you will see a small hole for the locking hook, and next to it there are two screws that hold the UBL. Unscrew the fasteners.
    Image - Zanussi washing machine 800 DIY repair
  • Remove the gasket (lip). It is held in place by a wire tie that runs in a circle along the entire elastic. Pick it up with a thin screwdriver and remove. Then remove the cuff - do it by hand, without tools, so as not to damage the delicate elastic band.
    Image - Zanussi washing machine 800 DIY repair
  • Remove the blocker by disconnecting the wires.
    Image - Zanussi washing machine 800 DIY repair
  • Carry out a visual inspection of the device and make sure that the plastic part is intact. If the plastic is broken, and the records popped out, take the device with you and go for a new one.
  • Show UBL in the store to sell you exactly the same.
  • Install the bollard in reverse order.
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Important! Close the door gently until it clicks, pressing down on the edge to extend the life of the device.

As we said above, the heating element is one of the most vulnerable places of any washing machine, especially Zanussi. The washing machine with such a breakdown may give an error E05, while the water in the tank stops heating.

To make repairs yourself, you will have to disassemble the SM case a little:

  1. Turn the machine with the front wall towards you.
  2. Unscrew the screws from the panel to remove it.
  3. From the bottom of the tank you will see the heater shank - it has 2 contacts and wires coming from them.
    Image - Zanussi washing machine 800 DIY repair
  4. Measure the resistance with a tester. If the device shows a value close to zero, the heating element will have to be changed. The readings of a working heater will be 20-40 ohms.
    Image - Zanussi washing machine 800 DIY repair
  5. To remove the heating element, unscrew the nut located in the center of the shank.
  6. Disconnect the wiring to the heater.
  7. Make an effort to get the heating element out of the groove.If there is a lot of plaque on it, then it could get stuck. Take WD-40 grease and lightly spray on the crevices. Loosen the old heating element and pull it towards you.
  8. Clean the hole well.
  9. Install a new heater, connect the wiring.
    Image - Zanussi washing machine 800 DIY repair
  10. Reattach the back panel and run a test wash. If the water heats up, and the E05 code is gone, then you did everything right.

Important! When choosing heating elements for the Zanussi washing machine, buy only original parts. Don't go for cheap Chinese counterparts - they won't last you long. An unsuitable heating element can also provoke a breakdown of the control unit, and then the repair will definitely "fly into a penny."

Damage caused by the drive belt is accompanied by the fact that the motor in the washing machine does not stop working, but the drum does not rotate. To check the integrity and location of the belt, proceed as follows:

  • Remove the back cover by unscrewing the fasteners.
  • In the niche you will see the drum pulley on which the belt should be put on. The motor pulley is much smaller and must also have a belt on it.
    Image - Zanussi washing machine 800 DIY repair
  • Correct the belt if it has shifted.
  • If the drum does not rotate and the belt is in place, then a replacement is needed.
  • After adjusting or installing a new belt, refit the panel and run a test wash.

As you can see, the repair of Zanussi washing machines consists in eliminating typical failures and breakdowns. Fortunately, these malfunctions are such that you can easily eliminate them without the help of a wizard.

We only advise you not to touch the electronics. Even if you have a Zanussi washing machine circuit, in order to repair or replace an electronic module, you need special tools and relevant knowledge and experience. Do not want to provoke additional breakdowns - trust the master for complex problems.

This video may help you:

Despite the fact that Zanussi is a reliable washing machine, it sometimes needs repairs. Most often this happens due to a careless attitude towards her. Consider how you can fix the breakdown yourself.

If you follow all points of the operating instructions, the washing machine will serve you for a long time. And if service is carried out in a timely manner and with high quality, then it will work smoothly. Unfortunately, this attitude towards technology is not always observed. Merciless exploitation without proper care leads to breakdowns. Sometimes serious enough. Only the master of the service center can deal with them.

However, more simple breakdowns often occur, allowing you to repair the machine yourself. To the most widespread relate:

  • the drum does not spin;
  • the hatch does not open after washing;
  • water draining occurs simultaneously with its collection;
  • water does not flow into the machine;
  • water heating does not work;
  • leakage.

To eliminate such malfunctions with your own hands, you need a tool and experience in performing plumbing and mechanical work.

Malfunctions of this kind necessarily occur once every 4-5 years. This is due to the service life drive belt... With such a malfunction, the noise of a rotating engine is clearly audible, but the drum is immobilized. To finally understand this situation, you need to remove the rear wall of the machine. The reason will immediately become clear. If the belt has slipped off the pulley, then it must be carefully put into place. If it is torn, you will have to change it to a new one.

There may be such a situation: the belt is in place, the engine is running, but the drum does not rotate. It is quite possible that the belt, having exhausted its resource, simply stretched out. There is only one way out - to change. As a rule, after such a repair, the machine resumes its work.

Advice. When inspecting, do not forget to check the free rotation of the drum "by hand". If it does not rotate, it is possible that the bearing is faulty.

There is also such a malfunction when the wash is finished, and it is impossible to pull out the laundry - the hatch does not open. Here, most likely, the blocker jammed.To start the repair, unscrew the bottom panel and pull the cable found there. The hatch opens, we get the linen. Then we remove the hatch lock and check the integrity of the clips. If they are not broken, then you will have to go to the service center - there is a problem in the electronics. And here, without special knowledge and equipment, self-repair is impossible. If it is found that the clips are broken, the lock must be replaced.

The repair algorithm for a top-loading machine is the same, but there is a slightly different performance of parts.

Important! To avoid damage to the lock, the hatch must always be closed smoothly, without slamming.

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Sometimes a situation arises when, simultaneously with the collection of water, it is also drained. There may be several reasons for this. One of them lies in the incorrect connection of the drain hose of the machine. It's too low. It is enough to raise it by 0.5 m, and the malfunction will be eliminated.

The reason may lie in the damage to the pipe. In this case, water will flow from under the machine. This problem is not so serious. Change the pipe and the problem is closed! Everything is much more serious if the control unit is out of order. It gives a signal to turn on the drain pump at the wrong moment. Repairing the unit at home is almost impossible.

Important! When inspecting the branch pipe, you need to pay attention to its possible contact with machine parts or nearby passing hoses, which should not be. If any, take corrective action.

The reason for such a malfunction may turn out to be quite simple - the lack of water in the water supply system. Then we check the hose for passing water. It's easy to do. Having disconnected it from the machine, we turn on the water and see if it goes through the hose. If so, we return it to its place. If not, we find the reason or immediately change it to a new one.

The two reasons considered are pretty commonplace. The third is more serious and happens quite often. This clogged filter... To clean it, you need to remove the top cover of the machine and disconnect the filler valve. It is located at the point where the hose enters the unit body. By removing the valve, you will gain access to the filter. It remains to disassemble and clean it. Then reinstall everything in reverse order. This cleaning is often enough to restore the machine to work. If, after the repair, water still does not flow, then the problem is in the valve itself or in the water level sensor. It remains to check their performance. The repair here will be to replace them.

Advice. Clean the inlet and outlet filters as often as possible to avoid clogging.

Such a breakdown is rare. If you have an ordinary tester at hand, and you have knowledge of how to measure resistance, then you can safely proceed with the repair. Having removed the back wall of the car, you need to measure the resistance of the heating element. It is located at the bottom of the tank. A resistance of 30 ohms indicates its serviceability. If there are deviations, the heating element must be replaced. If it did not help, further do-it-yourself repairs are inappropriate.

Water leakage problems are a big nuisance, but they are fairly easy to fix. Usually this phenomenon provokes a weakening of the seals. A simple replacement of the gaskets at the hose connections will be enough to restore the machine's functionality. It is somewhat more difficult to eliminate the leakage of the hatch seal. You have to first remove the seal retaining clamp. This operation is easy if you gently pry it off with a screwdriver. Replacing and installing a new seal is usually straightforward.

In order to repair a Zanussi washing machine at home, you need to understand electrical engineering and plumbing, have a special tool and simple measuring instruments. In this case, success will be assured.