Zanussi washing machine fe 802 DIY repair

In detail: zanussi washing machine fe 802 DIY repair from a real master for the site my.housecope.com.

2. Remove the cover from the top of the machine

We remove the metal protective strip, which is fixed with self-tapping screws.

This will allow us to remove the back iron cover and gain access to the drum and motor.

We disconnect the chips from the motor and be sure to sign each one, so as not to confuse the contacts later.

We remove the drum from the hanging springs. Further, in order to get to the bearing, you will need to remove the shaft (motor drive), which is unscrewed with a head with an asterisk. The shaft sits very tightly, so you have to make some effort to remove it.

Next, we remove the tank and knock it out of the bearing using a chisel.

So we got to the most important thing - the inner bearing and the oil seal, which most often deteriorate in washing machines. They are changed as a set. The cost of one oil seal is about $ 1. Bearings are slightly more expensive at $ 2 apiece.

When knocking out a bearing, be sure to use a metal washer. The outer bearing is knocked out from the inside.
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Image - Zanussi washing machine fe 802 DIY repair

Automatic washing machines produced under the Zanussi brand have always been of high quality and low price. Nevertheless, due to long-term operation, through the fault of the consumer or due to a factory defect, the cars break down and they need repair. Repair of Zanussi washing machines should begin with studying their weak points, or rather, with the most common breakdowns, which we will deal with in this article.

As already noted, the repair of Zanussi washing machines should begin with typical breakdowns. Most of the models of such washing machines are quite demanding on the quality of water. AND The most common consumer mistake when buying and installing Zanussi equipment is its direct connection to the water supply. The water in the water supply system is far from the best quality and we are talking not only about hard water, often rusty water with all kinds of debris flows from the tap, which very quickly clogs the filters of the washing machine.

Video (click to play).

Important! Some craftsmen, when installing a Zanussi machine, specially remove the filter from the intake valve. This is absolutely impossible to do, because dirty water can literally destroy the machine from the inside.

Hence, the first typical reason for the failure of the Zanussi washing machine is clogged filters. In addition, these washing machines are equipped with extremely unsuccessful hatch locking devices. According to experts, this is one of the most common breakdowns. In this situation, both the mechanism itself and the sensor breaks down.

As in any other automatic "washing machine", the ten is broken in the Zanussi technique. Hard water should be considered one of the main reasons for such a breakdown, although some experts also talk about unsuitable materials from which the heating element tube is made. They say that this metal attracts scale even more. And finally, the last weak point of Zanussi washing machines is the drive belt. It is recommended to check the belt at least once every 4 years and, if necessary, tighten or replace it.

Image - Zanussi washing machine fe 802 DIY repairPeriodically, all the filters of the washing machine need to be cleaned, if this is not done for some time, then you may encounter a problem. If there is a blockage in one of the filters of the washing machine, the household appliance either does not have the ability to collect water for washing, or does not drain it. Specifically, in Zanussi washing machines, the first option is more common. What can be done?

  1. Unscrew the inlet filter located on the water pipe and clean it.
  2. If the inlet filter was not installed, it means that a blockage has formed on the inlet valve filter (in the place where the inlet hose connects to the machine). Remove the top cover of the washing machine and unscrew the inlet valve and filter.
  3. We unscrew the filter and thoroughly rinse its cuff and mesh from dirt, then we twist the filter with the inlet valve and put it in place, then close the top cover of the machine.

The "delicate" inlet filters of the Zanussi washing machine create many problems, but they protect the internal units from damage due to the ingress and accumulation of foreign objects and debris brought along with the water. Experts recommend installing an inlet filter with a water softener cassette directly on the water pipe.Image - Zanussi washing machine fe 802 DIY repair

Dirt in the washing machine can not only accumulate from tap water, but also from clothes. With clothes, not only sand and pieces of dirt get into the car. The peel from seeds, coins, hairpins, buttons settles in the drain filter. All this at one moment can stop the work of the machine. Experts recommend every time after 2-3 washes to clean the drain filter with your own hands, preventing it from getting littered.

Note! Before washing, be sure to check the pockets of items that you put in the drum of the Zanussi, foreign objects can damage the internal parts of the "home assistant".

Image - Zanussi washing machine fe 802 DIY repair

The device that locks the hatch of the Zanussi washing machine can break due to careless handling by the user, factory defect, or due to wear. The main problem arises with the counterpart of the device. Its plastic part that holds the plates is rather "flimsy" and breaks if you close the hatch very abruptly and forcefully. In this case, the hook-to-eye remains intact, since it is made of metal, and the blocking device breaks, making washing impossible. How to fix a breakdown with your own hands?

In this case, it is almost impossible to repair the device blocking the hatch, you will have to change it. Its average cost is about $ 30. It is quite expensive to purchase such spare parts for future use, so you first need to remove the old device in order to be 100% sure of its malfunction, and only then “go shopping”. How do I remove an old device?

  • We open the hatch cover wide open.
  • To the right of the hatch there is a hole for a locking hook and two screws holding the hatch locking device, they must be unscrewed.
  • Next, we pry on and remove the clamp that holds the hatch cuff (a large elastic band located around the hatch of the washing machine). It is most convenient to pry the clamp with a screwdriver, because it is quite thin and fits snugly, you cannot pick it up with your fingers.
  • After removing the clamp, we take out the cuff itself. You need to pull it out with your fingers.
  • We put our hand between the front wall of the washing machine and the edge of the drum and take out the locking device.
  • We examine it visually, make sure that the plastic part is broken, and the plates have popped out, we get together and go to the store with the old device.
  • We show it to the seller, buy the same new one, come home, and install it in place of the old one. Problem solved!

Note! "Hit" each time for $ 30. this is an overhead, so treat your Zanussi washing machine as carefully as possible. It is better to close the hatch carefully, and then press down on its edge until it clicks, this way a gentle and safe fixation of the hatch cover is achieved.

Teng is the weak point of all washing machines that have to work in conditions of using water with a high content of mineral salts. Some companies are trying to protect the heating elements of their cars with special polymer coatings. For example, the Samsung company five years ago announced heating elements with a polymer coating, which supposedly repels scale. Their idea failed miserably, because scale on their heating elements formed in the same way as on others, without coating.

If the heating element of the washing machine breaks down, then the water in the tank stops heating up, and the system may give an error E05. In washing machines The Zanussi Teng is located at the back of the tank, so you will need to remove the rear wall to get to it. We need to first check the heating element for operability, if it does not work, then it must be removed and a new unit installed. How it's done?Image - Zanussi washing machine fe 802 DIY repair

  1. We unscrew the bolts holding the back wall of the washing machine body, remove it.
  2. In the lower part, two contacts will stick out directly from the tank, from which the wires go - this is the ten.
  3. Take a multimeter and check the resistance of the heating element, if the device shows zero, you will have to change the heating element.
  4. There is a nut between the contacts of the heating element, it must be unscrewed.
  5. We remove the wires from the heating element.
  6. Carefully remove the old heating element from the groove. It may be difficult to do this, as he got used to it over time.
  7. Sprinkle WD-40 grease on the right and left of the contacts in the slots and pull out the old ten in a swinging motion.
  8. Remove any limescale and dirt you can reach through the hole, and do not forget to wipe the edges of the hole with a clean cloth.
  9. Carefully insert and screw on the new heating element and connect the wires to it.
  10. We put the back wall in place and check the operation of the washing machine.

Important! Buy only original heating elements made specifically for the required model of the Zanussi washing machine. There is a risk that an unsuitable heating element will burn out, "taking" the control unit with it, and repairs will become even more expensive.

"Symptoms" of drive belt problems are the motor running, not the drum spinning. In this case, washing, as you understand, is impossible. The hum of the engine cannot be confused with anything, but you should not make it idle again. What should be done if a drive belt problem occurs?Image - Zanussi washing machine fe 802 DIY repair

  • First, inspect the location of the malfunction by removing the back wall of the washing machine.
  • In the niche that opens, we will see a large round drum pulley, on which the belt is put on, and below there is a small engine pulley, on which the drive belt is also put on.
  • If the belt is in place, but does not rotate the drum pulley, it means that it has exhausted its resource and needs to be changed. If the belt comes off, you just need to put it back in place.
  • We put the belt on the pulleys, put the back wall in place and check the performance of the washing machine.

Summing up, we note that the Zanussi washing machine, despite its reliability, has several typical malfunctions that consumers encounter most often. These are clogged filters, a broken hatch blocking device, a burned out heating element and a drive belt that has worked out its life. If you have a washing machine of this brand, you should have an idea of ​​how to troubleshoot the listed malfunctions.