In detail: zanussi zwp 580 washing machine do-it-yourself repair replacement of bearings from a real master for the site my.housecope.com.
2. Remove the cover from the top of the machine
We remove the metal protective strip, which is fixed with self-tapping screws.
This will allow us to remove the back iron cover and gain access to the drum and motor.
We disconnect the chips from the motor and be sure to sign each one so that we do not confuse the contacts later.
We remove the drum from the hanging springs. Further, in order to get to the bearing, you will need to remove the shaft (motor drive), which is unscrewed with a head with an asterisk. The shaft sits very tightly, so you have to make some effort to remove it.
Next, we remove the tank and knock it out of the bearing using a chisel.
So we got to the most important thing - the inner bearing and the oil seal, which most often deteriorate in washing machines. They are changed as a set. The cost of one oil seal is approximately $ 1. Bearings are slightly more expensive at $ 2 apiece.
When knocking out a bearing, be sure to use a metal washer. The outer bearing is knocked out from the inside.
Thank you for preparing the material for the following video:
Is a bearing worn out in your washing machine? Not sure how to arrange a renovation? Think if you can replace the part yourself.
Replacing the bearing of the drum of a Zanussi washing machine is a difficult repair, because you will need to completely disassemble the CM. However, by following our step-by-step guide, you will get it right on your own.
The surest sign of a malfunction is the E13 and E55 error codes on the washing machine display. If the self-diagnostic system detects a problem and issued a code, you can proceed to disassembly and inspection.
Video (click to play). |
But if there is no code, and with each wash you hear a strong noise, hum, vibration, grinding - all this also indicates bearing wear.
Additional check: open the door and shake the drum by hand. If its rotation is not uniform, it deviates strongly from the tank to the back wall - the malfunction is obvious.
Most often, bearings wear out due to water ingress. If the gland (sealing rubber) is damaged, water begins to seep, which leads to breakage. Also, an incorrectly installed CMA can cause imbalance, which also leads to wear.
In this case, repair of the Zanussi washing machine is required, namely, replacement of bearings.
Unscrupulous manufacturers can install an unsuitable element that cannot withstand the load of the machine. As a result, he serves no more than 4 years.
Let's figure out which bearings are on the Zanussi washing machine. In modern models: Zanussi Aquacycle 1000, Zanussi FA 622, Zanussi FE 1002, Zanussi FL503, CN Zanussi ZWT 3105, Zanussi ZWT 385 and others - double-row and single-row elements are used.
- Single row elements are included with a smaller bearing and gland.
- Double-row installed with a retaining ring, it is one large piece complete with an oil seal.
Replacing the bearing in the engine of the Zanussi washing machine can be done by hand. But it is better to do this in the early stages, as soon as you notice the noise. Otherwise, the wear of the part will damage the shaft, as a result, you will need to replace part of the drum.
To successfully dismantle and then install the bearing, you need:
- Screwdrivers: slotted, Phillips, hex.
- Torx keys.
- Pliers.
- Set of wrenches.
- Hammer and bolt (15-20 cm).
- Adhesive or sealant.
- WD-40 tool for stuck parts.
Time to get your washer ready. Disconnect it from the mains, turn off the water supply. Disconnect the suction hose and drain the water from it. Also drain the remaining water from the drain filter, which is located at the bottom of the front panel, behind the hatch.
Replacement parts must be purchased before disassembly. The bearing numbers of the Zanussi washing machine can be found on the CMA model or look at the element.
After pushing the machine away from the wall, proceed with disassembly. The first step is to remove the covers and panels:
- Remove the screws that secure the top panel. Remove it and set it aside.
Please note that some bolts in Zanussi washers are hidden by plugs.
- Unlike other SMs, Zanussi machines have a two-piece body. To remove the rear cover, you must additionally unscrew the screws of the bracket that secures the panels from above.
- The cover then slides back and retracts.
The advantage of this brand is that there is no need to dismantle the front panel.
Thanks to the design of the case, the back cover reveals most of it. This is quite enough for renovation.
- Remove the drive belt. Pull it towards you while turning the pulley. This makes it easier to remove.
- You need to unscrew the pulley. To do this, lock it in place with a ratchet and unscrew the center bolt.
- Remove the screws holding the counterweight over the pulley. Set him aside.
- Take a photo of the location of the heating element wires. Take them off.
- Also disconnect the motor wiring by unscrewing the three fixing screws.
- Pull the motor out of the housing.
- Using pliers, loosen the clamp of the drain pipe, disconnect it from the tank.
- Next, remove the shock absorbers. Place the head on the other side of the stem and pull it out of the front with pliers.
- We move up. Remove the filler pipe by releasing the clamp.
- Remove the pressure switch tube that leads to the tank.
- Before replacing the bearings in the Zanussi washing machine, you need to remove the collar of the sunroof cuff. To do this, fold back the sealing rubber, tighten the clamp and unclench the tie.
Wonderful! It remains only to pull the tank out, removing it from the suspensions.
- Remove the screws at the sides of the tank that hold the two parts together.
- Remove the top half.
- Disconnect the tank from the drum with light hammer blows on the shaft.
- Tidy up the drum shaft. Clean from dirt, brush to a shine.
- Turn the back of the tank over. Remove the oil seal. To reach the bearing, install a bolt on it and tap it lightly with a hammer. This must be done evenly and only along the outer rim, otherwise damage the part. The same rule applies during installation.
How to change a bearing in a Zanussi washing machine? First, clean the landing site.
Install the new part into the socket by tapping on the outer race.
Lubricate the oil seal and place over the bearing.
The car is assembled in the reverse order. Before connecting the parts of the tank, grease them around the edges with sealant, then fasten them with bolts. This will prevent leaks.
Have you decided to do the repair yourself? Fine! Watch a video about replacing a bearing at SM Zanussi:
The Italian-assembled Zanussi washing machine is a fairly reliable unit, but even it can break. If you are reading this article, it means that you have already found out that the bearings in your "home assistant" have broken. I don’t want to call the master who repairs and maintains the equipment, and therefore it was decided to carry out the repairs on our own. We hope our instructions on how to change a bearing in a Zanussi washing machine will help you cope with this job.Without a good tool in the arsenal, it is unlikely that it will be possible to replace the bearings in the washing machine. The list of what is needed is very impressive, and therefore it often frightens off a novice master, who comes to the conclusion that it is cheaper to call a specialist than to buy all the screwdrivers and other devices.This is so, but if you decide to learn a similar business, you will have to buy something. And these tools are necessary, they will come in handy more than once later. So, prepare:
- a flat and Phillips screwdriver or screwdriver;
- bits and adapter to them;
- pliers and round nose pliers;
- heads and key 8 mm hex;
- a hammer and a bolt 14-16 mm and 15-20 cm long, in order to knock out the bearing, but you can also get a special puller;
- sealant to cover up all the cracks when assembling the tank;
- liquid WD-40.
Buy bearings and seals by size. The size can be found by the model of the washing machine, or after you knock the part out of the drum. The number and size will be written on the side.
After collecting the tools and spare parts, prepare the washer itself. It needs to be disconnected from communications and moved to a suitable place for work. A lot of space will be required, therefore, if the equipment is in the bathroom, then it will obviously have to be taken out into the corridor or transported to the garage for the duration of the repair.
Zanussi washing machines have their own characteristics that must be taken into account when replacing this part. Let's describe this process in detail.
For your information! The branch pipe itself is fixed with a bolt on the body of the machine, so use the 8 mm head to unscrew it and move it to the side.
At this stage, preparations for replacing the bearing will be completed. A lot of work has been done, so please be patient, do everything in order and take your time. If possible, take a photo so that later you can see how to assemble the car. Putting the tank on the floor, unscrew the bolts along the contour, thereby disassembling the tank of the Zanussi washing machine into two halves.
When pulling the drum out of the rear half of the tank, do not damage the shaft and cross-piece. Do not only hit the shaft with a hammer.
The next step is the direct process of working with bearings. You need to do the following:
- pry the oil seal from the inside of the tank with a flat screwdriver and pull it out;
- using round-nose pliers and a flat screwdriver, take out the retaining metal ring;
- spray the bearing with WD-40 liquid and leave it for 10-15 minutes;
- we turn the tank over and with the help of a hammer and a punch, we begin to knock out the bearing inward. We do it carefully, we strike alternately in opposite sides of the outer clip, the blows should be of medium strength;
- we clean the seat for the bearing and shaft;
- we take a new part, put it in its seat and press in the bearing using a flat punch and a hammer. We move the drift along the outer bearing race and hit it with light blows.
Important! Do not pull the insert out of the new bearing; remove it after installing the part in place.
This completes the replacement of the bearing, all that remains is to assemble the tank, return it to the body of the washing machine. If you can cope with such work, then assembling the car will seem to you a simple matter.