Zanussi zwp 580 washing machine DIY repair bearing replacement

Details: zanussi zwp 580 washing machine do-it-yourself repair replacement of bearings from a real master for the site my.housecope.com.

2. Remove the cover from the top of the machine

We remove the metal protective strip, which is fixed with self-tapping screws.

This will allow us to remove the back iron cover and gain access to the drum and motor.

We disconnect the chips from the motor and be sure to sign each one so that we do not confuse the contacts later.

We remove the drum from the hanging springs. Further, in order to get to the bearing, you will need to remove the shaft (motor drive), which is unscrewed with a head with an asterisk. The shaft sits very tightly, so you have to make some effort to remove it.

Next, we remove the tank and knock it out of the bearing using a chisel.

So we got to the most important thing - the inner bearing and the oil seal, which most often deteriorate in washing machines. They are changed as a set. The cost of one oil seal is approximately $ 1. Bearings are slightly more expensive at $ 2 apiece.

When knocking out a bearing, be sure to use a metal washer. The outer bearing is knocked out from the inside.
Thank you for preparing the material for the following video:

Is a bearing worn out in your washing machine? Not sure how to arrange a renovation? Think if you can replace the part yourself.

Replacing the bearing of the drum of a Zanussi washing machine is a difficult repair, because you will need to completely disassemble the CM. However, by following our step-by-step guide, you will get it right on your own.

The surest sign of a malfunction is the E13 and E55 error codes on the washing machine display. If the self-diagnostic system detects a problem and issued a code, you can proceed to disassembly and inspection.

Video (click to play).

But if there is no code, and with each wash you hear a strong noise, hum, vibration, grinding - all this also indicates bearing wear.

Additional check: open the door and shake the drum by hand. If its rotation is not uniform, it deviates strongly from the tank to the back wall - the malfunction is obvious.

Most often, bearings wear out due to water ingress. If the gland (sealing rubber) is damaged, water begins to seep, which leads to breakage. Also, an incorrectly installed CMA can cause imbalance, which also leads to wear.

In this case, repair of the Zanussi washing machine is required, namely, replacement of bearings.

Unscrupulous manufacturers can install an unsuitable element that cannot withstand the load of the machine. As a result, he serves no more than 4 years.

Let's figure out which bearings are on the Zanussi washing machine. In modern models: Zanussi Aquacycle 1000, Zanussi FA 622, Zanussi FE 1002, Zanussi FL503, CN Zanussi ZWT 3105, Zanussi ZWT 385 and others - double-row and single-row elements are used.

Single row elements are included with a smaller bearing and gland.
Double-row installed with a retaining ring, it is one large piece complete with an oil seal.

Image - Zanussi zwp 580 washing machine DIY repair bearing replacement

Replacing the bearing in the engine of the Zanussi washing machine can be done by hand. But it is better to do this in the early stages, as soon as you notice the noise. Otherwise, the wear of the part will damage the shaft, as a result, you will need to replace part of the drum.

To successfully dismantle and then install the bearing, you need:

Screwdrivers: slotted, Phillips, hex.
Torx keys.
Pliers.
Set of wrenches.
Hammer and bolt (15-20 cm).
Adhesive or sealant.
WD-40 tool for stuck parts.

Image - Zanussi zwp 580 washing machine DIY repair bearing replacement

Time to get your washer ready. Disconnect it from the mains, turn off the water supply. Disconnect the suction hose and drain the water from it. Also drain the remaining water from the drain filter, which is located at the bottom of the front panel, behind the hatch.

Replacement parts must be purchased before disassembly. The bearing numbers of the Zanussi washing machine can be found on the CMA model or look at the element.

After pushing the machine away from the wall, proceed with disassembly. The first step is to remove the covers and panels:

Remove the screws that secure the top panel. Remove it and set it aside.

Please note that some bolts in Zanussi washers are hidden by plugs.

Unlike other SMs, Zanussi machines have a two-piece body. To remove the rear cover, you must additionally unscrew the screws of the bracket that secures the panels from above.
The cover then slides back and retracts.

The advantage of this brand is that there is no need to dismantle the front panel.

Thanks to the design of the case, the back cover reveals most of it. This is quite enough for renovation.

Remove the drive belt. Pull it towards you while turning the pulley. This makes it easier to remove.

Image - Zanussi zwp 580 washing machine DIY repair bearing replacement

You need to unscrew the pulley. To do this, lock it in place with a ratchet and unscrew the center bolt.

Remove the screws holding the counterweight over the pulley. Set him aside.
Take a photo of the location of the heating element wires. Take them off.

Also disconnect the motor wiring by unscrewing the three fixing screws.

Pull the motor out of the housing.
Using pliers, loosen the clamp of the drain pipe, disconnect it from the tank.

Next, remove the shock absorbers. Place the head on the other side of the stem and pull it out of the front with pliers.

Image - Zanussi zwp 580 washing machine DIY repair bearing replacement

We move up. Remove the filler pipe by releasing the clamp.

Remove the pressure switch tube that leads to the tank.
Before replacing the bearings in the Zanussi washing machine, you need to remove the collar of the sunroof cuff. To do this, fold back the sealing rubber, tighten the clamp and unclench the tie.

Wonderful! It remains only to pull the tank out, removing it from the suspensions.

Remove the screws at the sides of the tank that hold the two parts together.

Remove the top half.
Disconnect the tank from the drum with light hammer blows on the shaft.
Tidy up the drum shaft. Clean from dirt, brush to a shine.

Turn the back of the tank over. Remove the oil seal. To reach the bearing, install a bolt on it and tap it lightly with a hammer. This must be done evenly and only along the outer rim, otherwise damage the part. The same rule applies during installation.

How to change a bearing in a Zanussi washing machine? First, clean the landing site.

Read also: Do-it-yourself bike repair

Install the new part into the socket by tapping on the outer race.

Lubricate the oil seal and place over the bearing.

The car is assembled in the reverse order. Before connecting the parts of the tank, lubricate them around the edges with sealant, then fasten them with bolts. This will prevent leaks.

Have you decided to do the repair yourself? Fine! Watch a video about replacing a bearing at SM Zanussi:

Image - Zanussi zwp 580 washing machine DIY repair bearing replacement

The Italian-assembled Zanussi washing machine is a fairly reliable unit, but even it can break. If you are reading this article, it means that you have already found out that the bearings in your "home assistant" have broken. I don’t want to call the master who repairs and maintains the equipment, and therefore it was decided to carry out the repairs on our own. We hope our instructions on how to change a bearing in a Zanussi washing machine will help you cope with this job.

Without a good tool in the arsenal, it is unlikely that it will be possible to replace the bearings in the washing machine. The list of what is needed is very impressive, and therefore it often frightens off a novice master, who comes to the conclusion that it is cheaper to call a specialist than to buy all the screwdrivers and other devices.This is so, but if you decide to learn a similar business, you will have to buy something. And these tools are necessary, they will come in handy more than once later. So, prepare:

a flat and Phillips screwdriver or screwdriver;
bits and adapter to them;
pliers and round nose pliers;
heads and key 8 mm hex;
a hammer and a bolt 14-16 mm and 15-20 cm long, in order to knock out the bearing, but you can also get a special puller;
sealant to cover up all the cracks when assembling the tank;
liquid WD-40.

Buy bearings and seals by size. The size can be found by the model of the washing machine, or after you knock the part out of the drum. The number and size will be written on the side.

After collecting the tools and spare parts, prepare the washer itself. It needs to be disconnected from communications and moved to a suitable place for work. A lot of space will be required, therefore, if the equipment is in the bathroom, then it will clearly have to be taken out into the corridor or transported to the garage for the duration of the repair.

Zanussi washing machines have their own characteristics that must be taken into account when replacing this part. Let's describe this process in detail.

For your information! The branch pipe itself is fixed with a bolt on the machine body, so use the 8 mm head to unscrew it and move it to the side.

Immediately unscrew the drum pulley using an 8 mm hexagon. To avoid breaking the mount, lightly tap the center of the pulley with a hammer. Using a metal pipe wrench lever, unscrew the nut.

We take the head by 13 mm and unscrew the upper counterweight from the tank, remove it to the side.

We remove the tank from the springs and pull it out of the body.

At this stage, preparations for replacing the bearing will be completed. A lot of work has been done, so please be patient, do everything in order and take your time. If possible, take a photo so that later you can see how to assemble the car. Putting the tank on the floor, unscrew the bolts along the contour, thereby disassembling the tank of the Zanussi washing machine into two halves.

When pulling the drum out of the rear half of the tank, do not damage the shaft and cross-piece. Do not only hit the shaft with a hammer.

The next step is the direct process of working with bearings. You need to do the following:

pry the oil seal from the inside of the tank with a flat screwdriver and pull it out;
using round-nose pliers and a flat screwdriver, take out the retaining metal ring;
spray the bearing with WD-40 liquid and leave it for 10-15 minutes;
we turn the tank over and with the help of a hammer and a punch, we begin to knock out the bearing inward. We do it carefully, we strike alternately in opposite sides of the outer clip, the blows should be of medium strength;
we clean the seat for the bearing and shaft;
we take a new part, put it in its seat and press in the bearing using a flat punch and a hammer. We move the drift along the outer bearing race and hit it with light blows.

Important! Do not pull the insert out of the new bearing; remove it after installing the part in place.

we lubricate the retaining ring with Litol and install it on the bearing from above;

remove excess grease with a napkin;

on top with our own hands, without the help of tools, we put a new oil seal and coat its inner side with special grease, lubricate the part of the sleeve on which the bearing is put on.

This completes the replacement of the bearing, all that remains is to assemble the tank, return it to the body of the washing machine. If you can cope with such work, then assembling the car will seem to you a simple matter.

During the disassembly of the Zanussi washing machine to replace the bearing, difficulties may arise, which we decided to talk about separately.The first difficult task arises when you need to remove the back half of the tub from the drum of the washing machine. The shaft is not always easy to pull out. There are times when he does not lend itself to movement at all. What to do? Pre-fill the shaft with WD-40, wait about an hour. Then take a wooden block, put it on the shaft and hit it with a hammer.The second way to knock out the shaft is to screw the old bolt into the shaft and tap on that bolt.Different types of bearings are installed in Zanussi machines. If the bearing is double-row, then its installation will be carried out together with the installation of the circlip, as we described above. If the bearing is single-row, then there is no such ring. But there will be two bearings. They need to be knocked out in turn, starting from the outer one, which is on the side of the sleeve. Then the inner one is knocked out, having previously removed the oil seal.Be careful when knocking out a damaged bearing, otherwise it will be even more difficult to pull it out. Image - Zanussi zwp 580 washing machine DIY repair bearing replacement

Why does such an important part of the machine break down and how to understand it? Let's list some of the symptoms:

extraneous noise and rumble during spinning;
drum play;
stains appeared on the linen from the grease of the oil seals;
system errors appeared on the display;
when opening the back cover, rusty streaks were found on the tank.

Bearings in washing machines serve differently, some do not change them after 11 years of machine operation, others fly after 4 years. Situations with a breakdown of this part after a year of equipment operation are rare. What are the main reasons?

First, the setting affects wear. If the appliance is installed out of level, an imbalance occurs, this leads to excessive vibrations.
Second, there is a breach in production. Installing a part not designed for the load of this machine.
Thirdly, the defect of the part, as well as the lack of lubrication in the bearing.

We hope the repair of the front-loading washing machine is clear to you. But this manufacturer produces many models of top-loading machines, whether there are any differences in the work, we will not describe. You can watch the video below about how to replace bearings on a Zanussi top-loading washing machine. Happy renovation!

Do you like automatic washing - love to fix the machine too! This is how any owner of a washing machine could paraphrase the well-known proverb.Units of the Zanussi brand are no exception. Although there is little to complain about the quality of these machines, they sometimes give an unpleasant surprise. So, Zanussi is a washing machine: do-it-yourself malfunctions and repairs.But such malfunctions occur relatively rarely. In most cases, the failures of Zanussi machines are due to very commonplace reasons, which the owner himself can cope with.We list the weak points of these units:

Dependence on water quality: this feature, I must say, is typical for all washing machines. The hardness salts present in the water at high temperatures are intensively deposited on the heating element in the form of scale, and dirt and rust clog the filters, as a result of which the collection of fresh water and the removal of waste water slows down or completely stops.

Poorly thought-out design of the locking device on the hatch: in Zanussi cars, this mechanism, as well as its sensor, are clearly incomplete and fail very often.

TEN: some experts believe that the heater in these machines is particularly susceptible to lime scale formation due to poor choice of tube material.

Drive belt: another relatively unreliable element. Zanussi owners should check the condition of the belt at least once every 4 years, carrying out a tightening or replacement if necessary.

Now let's look at the typical symptoms that manifest themselves in certain malfunctions.If at the same time it is clearly audible that the engine is running, then the matter is most likely in the drive belt. To inspect it, you need to remove the back panel of the machine body by unscrewing the screws that fix it. Image - Zanussi zwp 580 washing machine DIY repair bearing replacement

Next, we act according to the situation:

If the belt has slipped off one of the pulleys, it must be reinstalled.
If there is a break in the belt, you need to purchase and install a new one.
If the belt is intact and in place, but does not transmit rotation due to slippage, then it has exhausted its resource and must also be replaced.

If, upon inspection, you find that the electric motor pulley does not rotate, then there is a more serious breakdown and you need to contact the service center.

If the bollard is jammed, the hatch can be opened using the emergency cable by pulling it towards you. You can find it behind the bottom panel (you need to unscrew it), to the right, near the filter. The cause of the malfunction lies in the electronics, so you will have to contact a workshop.

The latches that hold the hatch closed are made of fragile plastic, so they often break.

Image - Zanussi zwp 580 washing machine DIY repair bearing replacement

To make sure that this is exactly the case, the lock must be disassembled:

after opening the hatch, unscrew the two screws with which the lock is screwed to the body;
remove the hatch seal (cuff), having previously removed the clamp holding it (you need to pry it off with a screwdriver);
after removing the cuff, the lock can be pulled out.

If the plastic parts of the mechanism are indeed broken, a new lock must be purchased and reinstalled.

To make the lock last longer, close the hatch as gently as possible.

Image - Zanussi zwp 580 washing machine DIY repair bearing replacement

The situation when, simultaneously with the collection of water, it is discharged through the drain hose (before the drum begins to rotate) may be due to the low location of this hose. Its free end should be raised by 50 - 70 cm.

Self-draining will also take place if the drain pipe is damaged, only in this case the water will flow not from the hose, but from under the machine.

More serious reasons are faults in the control module or level sensor that mistakenly turn on the drain pump.

We are looking for the cause of the malfunction:

Image - Zanussi zwp 580 washing machine DIY repair bearing replacement

First you need to make sure that the water is not turned off.
Next, you need to check the throughput of the filling hose by disconnecting it from the machine and turning on the water supply.
If the water flows through the hose properly, put it back in place and check the condition of the filter. Together with the priming valve, it is located where the hose enters the unit housing. After removing the top cover, the assembly (valve + filter) must be unscrewed, after which the filter can be disassembled and cleaned.

Cleaning the filters, both inlet and outlet, must be performed regularly, without waiting for problems.

If the water supply has not resumed, it is necessary to check the operation of the priming valve. The resistance of its winding should be 3.75 kOhm, and when the voltage indicated on the case is applied to the contacts, the device should open. The defective valve must be replaced.

This problem can also signal a breakdown of the level sensor or clogging of its tube.

Image - Zanussi zwp 580 washing machine DIY repair bearing replacement

In many cases, the owner of the washing machine can repair it himself. Do-it-yourself Bosch washing machine repair - an overview of the main types of breakdowns and methods for their elimination.

What criteria should be considered when choosing a shower stall, read in this topic.

Breakdown of heating elements, bearing wear, failure of the control unit - these types of malfunctions in washing machines are the most common. Here https://my.housecope.com/wp-content/uploads/ext/740/cancliz/mnogokvartirnyie-doma/santehnika/stiralnaya-mashina-indezit-neispravnosti-remont-svoimi-rukami.html you will learn how to fix it yourself breakdowns of cars Indesit.

Image - Zanussi zwp 580 washing machine DIY repair bearing replacement

The first step in such a situation is to check the serviceability of the engine and the integrity of the power supply circuit.

It will be difficult to do this without sufficient experience, so it is better to contact the service center.

Here, if necessary, they will check the correct operation of the control module circuit - perhaps it is it giving the device incorrect commands.

Most often, the cause of such failures is the breakdown of the heating element - due to natural wear and tear or due to fouling with scale. Follow these steps:

After unscrewing the fasteners, remove the back panel of the case.
Check the resistance of the heating element with a multimeter (its shank with the wires connected to it protrudes from the tank in its lower part). At room temperature, the meter should read 30 ohms.
If the resistance is different from normal, the heating element must be replaced. The wires are disconnected from it, and then the nut located between the contacts is unscrewed. The heater can then be pulled out. This should be done with care, gently rocking the element and not applying excessive force. If the heating element is stuck and does not give in, you need to soften the scale with WD-40 liquid. After dismantling the heater, its seat must be cleaned, after which it will be possible to install a replacement. The new heating element must correspond to the given model of the washing machine. Heating element from another model can burn out, moreover, together with the control module.
If the resistance measurement showed that the heating element is working properly, you need to check the condition of the temperature sensor. Its performance is also verified by measuring the resistance. At room temperature, it should be 5.7 - 6.3 kΩ.

The reason may lie in the "sticking" of the contacts of the heating element relay located near the control module.

If water is found under the washing machine, the following items should be checked:

Gasket at the connection of the filling hose. If excessive wear occurs, it must be replaced.
Hatch seal. Over time, this element can deform or crack. To dismantle a worn cuff, it is necessary to remove the clamp holding it. It fits snugly enough, but if you pry it off with a screwdriver, it comes off quite easily.
Drain connection or where the drain hose is attached to the pump. If there is damage in this area, water will start to seep out at the same time as filling the machine. A damaged part - hose, pipe or pump - must be replaced.
Tank of the car. Leaks can be caused by its depressurization.

In the latter case, you will need specialized equipment for repairs, so you will have to contact the service center.

The machine itself informs the user of some breakdowns by displaying a special alphanumeric sequence on the display - an error code. Here are some of them:

E11 - insufficient water supply during washing. As already mentioned, you need to check the water inlet path, filter and valve.
E13 - there is a water leak into the sump.
E21 - problems with water drainage. Most likely, you need to clean the drain filter. Together with clothes, sand, seed husks and other small debris, buttons, pins and other small objects can get into the machine, therefore it is recommended to clean the drain filter after every 3 washes. If this measure did not give a positive result, it is necessary to check the operation of the pump. Its winding resistance should be approximately 170 ohms.
Codes E23 and E24 speak of a malfunction of the drain pump control semiconductor in the control module.
E35 - the water level in the tank has exceeded the permissible threshold. Most likely, the reason is a breakdown of the level sensor or a clogged tube.
E41 - E45 means a malfunction of the hatch lock or its blocking elements.

Image - Zanussi zwp 580 washing machine DIY repair bearing replacement

A washing machine breakdown is not such a rarity. Some brands of units have their own weak points. Washing machine Kandy - DIY repair of basic faults, read on.

We will analyze the types of mixer taps and the features of their device in this material.

Loud noise when the drum rotates at high rpm may be due to the following reasons:

The position of the machine is not strictly horizontal.
The drum is underloaded, as a result of which the center of gravity of the laundry has deviated from the center of rotation (strong vibrations will occur at high speeds).
One of the bearings is broken.

Bearings in Zanussi machines can be replaced by yourself. This is done like this:

Having completely disassembled the machine, you need to remove the tank with the drum.
After removing the drum pulley and unscrewing several bolts around the perimeter of the tank, the latter must be disassembled into two parts.
Using careful hammer blows through a wooden lining, you need to knock the drum axle shaft out of the bearing assembly in the rear half of the tank.
Next, using a puller, the bearing itself should be removed along with the oil seal.
The drum axle shaft and bearing seat must be thoroughly cleaned.
In place of the old bearing, a new one is installed, while its oil seal is stuffed with special grease.

Having lubricated the axle shaft and the inner ring of the bearing, the drum and the rear of the tank are again assembled into a single unit, after which both halves of the tank are fastened, having smeared the junction with a sealant.

Image - Zanussi zwp 580 washing machine DIY repair bearing replacement

In some models of Zanussi washing machines, the bearing assembly - the so-called caliper - is unscrewed.

After removing the drive belt, you need to dismantle the drum pulley (it is held by a screw). Next, you need to disconnect the grounding plate and unscrew the caliper by turning it to the right.

The caliper on the side opposite to the pulley (in machines with top loading) is unscrewed in the opposite direction. The direction of rotation at each node is indicated by arrows labeled “Open” and “Close”. After installing a new caliper, the unit is assembled in the reverse order.

To keep the screw holding the pulley securely, the threads should be coated with Loctite before screwing in.

Consider replacing a bearing in a Zanussi Aquacycle 1000 washing machine manufactured in 2002. All work was done at home, with our own hands. Since the renovation was carried out in 2017, the age of the washing machine was approximately 15 liters. Which, in principle, is not bad compared to cars that were manufactured at a later date. With proper operation, the service life of bearings is 15-20 years. Structurally, SMA Electrolux and Zanussi are similar, so this approach can be applied to both brands.

Read also: DIY plastic zipper repair

These machines use a powerful SKF double bearing model BA2D.Spare parts suppliers product code: 026298, 12404633657, 255119, 633657, 663667.For this tank, a special oil seal of the following dimension is used: 40-60 / 10.When the bearing breaks down, noise is generated when spinning the laundry. And with each wash, the hum increases. Therefore, it is better not to delay the replacement. Operating the machine with a semi-broken bearing will damage the shaft or the shaft seat. And also when the oil seal is worn out, grease gets into the tank and the laundry gets dirty.In case of abrasion of the shaft, it will need to be processed on special equipment, and if restoration is impossible, then buy a cross. Even in Moscow, it is quite difficult to buy it for a washing machine of a certain brand. They are usually delivered on order with a waiting period of 2 weeks to 2 months.To perform a set of works, a set of tools is required:

slotted screwdriver;

Phillips screwdriver;

set of socket heads (8, 10, 13, 17);

ratchet, two extensions and a cardan;

pliers, round nose pliers, wire cutters, clamp removers;

hammer, chisel or drift, knife;

sanitary silicone and a gun.

This is the minimum set with which you can change the bearings of the drum of the Zanussi washing machine. In case of complications, you will need a grinder.

In addition, you need a special grease for the CMA oil seals and a thread lock (must be blue). The flashlight is very useful in your work.

This model was being repaired.

Before proceeding with the repair of the washing machine, it must be dismantled. We start disassembling with the dismantling of the upper wall. The cover is screwed to the body with two screws. For this we need a head for 8 and a ratchet. After unscrewing - we remove.

We apply a little effort, because the wall enters with two plastic latches into the technological protrusions on the case. You can lightly hit the lid with your palm while facing the front of the washing machine.

Then remove the back half.In SMA "Zanussi" and "Electrolux" it includes a part of the body on the side. Such a technical solution gives advantages during repairs, because access to the parts from the side opens up.

To do this, remove two screws on each side. This is shown in the photo below.

Image - Zanussi zwp 580 washing machine DIY repair bearing replacement

Then unscrew the 2 bolts (closed with a plug), which are located at the bottom of each side, next to the junction of the body halves.

We unscrew the fasteners from below.

We unfasten the panel with water inlet valves from the back. This is easy to do. We use a small slotted screwdriver and unfasten the latches in the locations shown in the photo below.

Image - Zanussi zwp 580 washing machine DIY repair bearing replacement

This is what a Zanussi washing machine looks like with the back cover removed.

Image - Zanussi zwp 580 washing machine DIY repair bearing replacement

Remove the belt from the electric motor and drum pulley. Then we disconnect the rubber tubes from the two pressure switches.

Marked with arrows in the photo. Image - Zanussi zwp 580 washing machine DIY repair bearing replacement

We loosen the screw located on the clamp. It is not necessary to completely unscrew it. The clamp holds the rubber tube between the tank and the dispenser. We unfasten it.

Image - Zanussi zwp 580 washing machine DIY repair bearing replacement

As a result of our actions, there are only two elements left on top of the tank that are in contact with the body - springs. They dampen vibration as the drum rotates.

Moving on to the bottom. Detach the electrical wiring from the tank water heating element.

Important! It is necessary to very carefully pull the contacts out of the temperature sensor. It is held in place by a plastic clip.

We bite off with pliers the plastic ties that attract the wiring to the tank and the electric motor.

Image - Zanussi zwp 580 washing machine DIY repair bearing replacement

We unfasten the contact group and grounding from the motor. Detaching is usually not easy. Sometimes it is necessary to use pliers.

We press the plastic latch on the side. We take out the chip.

Disconnect the grounding, which is attached to the bushing with bearings.

Image - Zanussi zwp 580 washing machine DIY repair bearing replacement

Now our tank is disconnected from the electrical wiring. We remove the train deep into the washing machine so as not to accidentally interrupt it.

We remove the motor. This must be done to make the tank as light as possible. And it will also protect the electric motor from moisture getting into the winding or into the terminal box after disconnecting the rubber pipes.

It is important! Remove the motor from the tank before disconnecting the lower pipe! This will prevent water from entering the engine.

We unscrew the four bolts. Two in the front.

2 more in the back of the washing machine.

To unscrew, you will need: "extensions" and "cardan" for the "ratchet", because you cannot directly get to these bolts. This requires a bend. Size - 10.

We remove the shock absorbers. They are held in place by means of plastic sleeves. Arrows are shown in the photograph.

Image - Zanussi zwp 580 washing machine DIY repair bearing replacement

It doesn't make much sense to pull both out. It is most convenient to detach the shock absorbers from the tank and leave them attached to the body.

There is a certain subtlety in pulling out the bushings that hold the shock absorbers. On the reverse side there is a protruding latch. She will not allow the bushings to be pulled out.

Therefore, on the reverse side, we clamp the valve, and at the same time pull the sleeve towards ourselves. Pull with pliers, but at first you can pry off with a screwdriver.

After that, we detach the lower branch pipe, which is connected to the drain pump. The second solution is to pull off the pipe from the pump. But this option is more difficult, because the pump is located far in depth. In addition, the branch pipe hanging on the tank can be damaged when pulling out the tank.

Therefore, we unhook it. To do this, use a screwdriver to loosen the metal clamp. We tighten the pipe.

But it is necessary to remove one more bandage. It attaches the branch pipe to the expansion pipe, which is connected to the pressure switch. The clamp is removed with pliers.

Image - Zanussi zwp 580 washing machine DIY repair bearing replacement

There is only one part left that is connected to the tank - this is the cuff. It is nestled with a plastic clamp with small teeth that fit into each other. We open the door and find the junction. Gently pull towards ourselves, slightly pushing the cloves apart.

Image - Zanussi zwp 580 washing machine DIY repair bearing replacement

Remove the plastic bandage and detach the cuff from the body of the washing machine. Now, everything is ready to take out the tank. We get it out. To do this, unhook the springs one by one, while holding the tank with your hand through the drum.

Image - Zanussi zwp 580 washing machine DIY repair bearing replacement

This is how a disassembled Zanussi washing machine looks like. It is necessary to handle the loop very carefully - you can accidentally interrupt one of the wires.

Image - Zanussi zwp 580 washing machine DIY repair bearing replacement

To change bearings, you need to disassemble the tank. To make it easier to work with it, it is better to remove the counterweights. We unscrew the through fasteners and remove the front one located around the cuff.

Image - Zanussi zwp 580 washing machine DIY repair bearing replacement

We pull off the rubber. It is pressed against the body with a round clamp, in the form of a spring.

Tank without counterweight and cuff. A spring is visible on the floor.

Remove the pulley using a 17 mm socket.

It will take a lot of effort! Let's use a lever!

I use a metal tube for this to create the necessary pushing. The fact is that a special lock is applied to the thread - to prevent unwinding during rotation. And tension must be applied in order to move the bolt off the retainer. After that, it will unscrew easily.

Image - Zanussi zwp 580 washing machine DIY repair bearing replacement

Remove the small counterweight under the pulley.

Unscrew the bolts in a circle that hold the two halves of the tank together. You will need a socket wrench extension.

Loosen the fastening bolts.

Disconnect the two halves of the tank and take out the drum. Sometimes it doesn't come out easily. Then you need to hit the shaft with a hammer - as many times as necessary.

Important! Do not hit the shaft directly. There is a possibility of damage. Let's tighten the fastening bolt and hit it through the plank!

We clean the landing site from the inside of the tank and remove the oil seal. For this we use a strong screwdriver or chisel. You often have to use a hammer.

Old oil seal, cleaned of dirt.

Then we take out the metal clamp. It is located under the oil seal, in a special groove and fixes the position of the bearing. It is better to use round-nosed pliers with narrow tips and a slotted screwdriver for this.

We knock out the bearing. I use a chisel for this. Very comfortably. There is a wide area on one side and a narrow one on the other. First, dismantle the outer one. We use a medium hammer.

Note! It is more competent to use special pullers for removing and installing bearings. This is a professional tool. Worth - from 5000 rubles.

Since the bearing is double, it may take time, about 15-20 minutes. The chisel must be moved either in a circle or crosswise. This is necessary so that the bearing does not warp in the bushing and it comes out evenly.

When knocking out, we strike blows on any part of the bearing.

This is a rather noisy procedure, so it can be carried outside. As a backing, I usually use counterweights as they are always at hand.

Let's get started with the installation. The new bearing contains a plastic bushing inside. Do not remove until the product is seated. It will come out easily by itself after you put the drum back in place.

When landing, we apply blows only to the outer diameter of the bearing!

First, I use the wider part of the chisel. When the body settles, it is narrow. Be sure to strike on different sides. It is better to use the "criss-cross" technique, gradually moving in a circle.

After the bearing is in place, be sure to put back the metal clamp. It should be located in the recess.

Fitted bearing with a yoke.

Then we put the oil seal. As a rule, it has to be hammered through a plank with a hammer. And also, for this you can use the old one. For reliability, it is recommended to use a glue moment to connect to the case. This is especially important if the oil seal is very loose in its place. For example, you put it down with your hands lightly pressing.

We apply special grease to the bearings of washing machines. We put it on the inner skirt of the oil seal, completely filling the space.

It is highly advisable to apply grease to the part of the shaft that is in contact with the oil seal. Only here!

If you cannot find the remedy you need, then you can use Ciatim 221. Some masters use Litol 24.

In principle, the product must meet the following requirements:

1. Working temperature is not lower than 150 °.
2.Water resistance.
3. Good ductility.

Still, it is best to use special materials for washing machine oil seals.

Installation is carried out in the reverse order. However, there are some important subtleties.

First of all, when connecting the tank, it is advisable to use high-temperature sanitary silicone. You need to apply to the joint. Some masters don't use it. But there are cases of small leaks at the junction. Therefore, we recommend using it.

Important! Silicone must be sanitary and high-temperature - above 100 °!

The second essential point that needs to be done. When placing the pulley on the thread, apply an anaerobic lock. Only blue! Red is not allowed! You can buy it at an auto parts store.

Anaerobic thread lock option.

This must be done so that the bolt that secures the pulley does not loosen during operation. This also happens. The washer will start beating during the spin cycle.

Another important point - if you used silicone, then you can not operate the machine during the day. It takes 24 hours to completely harden. Yes, and it is advisable to give the thread lock a day, according to the instructions.

Video (click to play).

This approach can be applied when replacing bearings in any washing machine, not just the Zanussi brand. If you are not confident in your abilities, then it is better to turn to specialists!

Rate the article:

Grade 3.2 who voted: 82