In detail: ignition of a chainsaw Ural Electron DIY repair from a real master for the site my.housecope.com.
The Ural chainsaw ignition is a fairly simple device, but quite reliable in operation. We will talk about how to repair the chainsaw ignition system on our own a little below. The ignition system of the Ural-2T Electron chainsaw consists of a non-contact type EM-1 magneto, an ignition wire, a flywheel, an insulator with a noise suppression device and a spark plug.
Photo-1. Circuit diagram of magneto.
Magneto wiring diagram
In photo-1 you can see the schematic diagram of the magneto chainsaw Ural: - EM-1.
Photo-2 Magneto device EM-1 of the Ural-2T Electron chainsaw.
Appearance of magneto EM-1 of the Ural-2T Electron chainsaw.
The magneto of the chainsaw consists of a generator coil-1, a control coil-2, a high-voltage transformer-3, a base of a magneto-4, VVT-high-voltage output-5, Risks of the setting lead angle-6, an electronic unit-7, a capacitor-8. magneto EM-1 (thyristor, capacitor and resistor, as well as five diodes) are mounted in the chamber of the magneto base and filled with a special sealing compound.
Thus, the magneto works as a whole and in case of failure of one of the installed elements, it cannot be repaired; it is simply thrown away and a new magneto is installed in its place.
We recommend reading articles on this topic on the site https://my.housecope.com/wp-content/uploads/ext/2913 :
Magneto EM-1 provides spark formation on the spark plug at a frequency of rotation of the chainsaw flywheel of 400-600 rpm. Therefore, the magneto is checked for sparking only with the help of the installed starter. With the help of the starter, the crankshaft of the chainsaw engine rotates. In this case, it is necessary to know and take into account when checking, the magneto of the chainsaw generates a spark in which the temperature is much higher than the temperature of the spark produced by the contact magneto.
Video (click to play). |
In this case, the spark in bright sunlight is difficult to see. It is also necessary to know and take into account the fact that the magneto of a chainsaw normally works at temperatures up to 85 degrees. it is advisable to take breaks from work, which provide cooling of the magneto.
Magneto EM-1 is installed in the crankcase of the chainsaw on two pins and fastened with nuts (see photo-2). In the event that the magneto fails, it should be replaced with a new one. In this case, the ignition timing is set as follows: against risks-6 on the magneto, they put risk 6 on the crankcase of the chainsaw (see photo-2). A spark in the spark plug, that is, between its electrodes appears at the moment when the piston of the chainsaw does not reach the VMT. by 3.66 mm.
The appearance of a spark corresponds to the angle of rotation of the crankshaft of the chainsaw by 29 degrees to V.M.T., which is actually the ignition timing. Therefore, when carrying out repair or maintenance work, as well as removing the EM-1 magneto, these risks should always be combined.
The chainsaw flywheel is four-pole and is installed on the crankshaft of the chainsaw engine.
Photo-3.Four-pole flywheel of the chainsaw.
The appearance of the four-pole flywheel of the chainsaw.
It is fixed on the crankshaft with a key and fastened with a nut. The ratchet is mounted in the flywheel hub and serves to start the engine. Consider the case of how to remove the flywheel in order to get to the magneto and repair. The flywheel is removed very simply and easily using a ratchet, but I will show you how to do it. a little lower.
Photo-3.1. We block the rotation of the crankshaft.
We block the rotation of the crankshaft.
In order to remove the flywheel, you must first unscrew the ratchet. The ratchet rotates with the crankshaft, so before unscrewing it, you should block the rotation of the crankshaft. We block the rotation of the crankshaft from the side of the drive clutch.
Photo-4. Insert the washer into the ratchet.
Ratchet extraction method
After blocking the crankshaft, our next step is to remove the ratchet. Next, insert an ordinary washer into the ratchet and screw the ratchet back.
Photo-5. We turn the ratchet back with the washer installed.
Using a wrench to tighten the ratchet
To tighten the ratchet, block the rotation of the crankshaft and use a wrench. Simultaneously with tightening the ratchet, the flywheel itself is removed from the crankshaft. The flywheel is removed only in this way, that is, using a ratchet!
Removing the flywheel from the crankshaft
We remove the flywheel and proceed to repair the magneto. As I said a little above, the magneto is not repaired, so it is removed and thrown away. And a new one is installed in its place and the risks are combined.
Hello members of the forum need help I have a saw Ural Electron 2 and how many times the ignition burns out. So I'm thinking of replacing the standard ignition with another one. At the moment I have ignition from a khuzvarna saw.
melkie wrote:
I have a saw Ural Electron 2 and how many times the ignition burns out.
Read the topic: ”> there are a lot of interesting things about the URAL, and about the ignition too.
melkie,
how do you turn off the saw motor? tell me.
BECHA wrote:
melkie,
how do you turn off the saw motor? tell me.
Personally, all my life I have used jamming the closing of the air damper.
Well, I also shut off the shutter with a damper.
Yuri-Electr, of course, thank you for the link, well, I didn't find anything in it on my question.
First, check the BB wire. There are many Chinese wires on sale, the resistance of the terminals of which can be 300-500 MGOhm and higher. Simply put, the contact nut and the wire have no contact at all. Because of this, it breaks through the area with the least resistance - thyristor, coils, etc. In this case, you can change the magneto endlessly. It is better to put the wire straight, i.e. without resistance, candles by the way too. If you haven't thrown away the burnt out magneto, you can try ringing the coils, if you're lucky, collect one working one from several. Conversion to imported goods is not economically feasible and technically difficult. The outer magneto is very sensitive to the clearance, and the clearances in the Urals bearings overlap them at times. Plus, sparking starts at 2000-2500 rpm.
I replaced the BB wire with a copper one, and in the ignition the coils of the electronics itself burn out and the second coil remains intact.
Ignition unit MB-1.
L1 - generator coil, d = 0.063mm, W = 11000 turns, R = 3000 ohm; L2 - control coil, d = 0.1mm, W = 1200 turns, R = 80 ohm; T1 - high-voltage transformer, d1 = 0, 28mm, W1 = 75 turns, R1 = 0.5 ohm, d 2 = 0.063mm, W2 = 6900 turns, R2 = 2000 ohm; E - electronic unit; C1 - capacitor 0.47 μF 630V; R1 - 390 ohm resistor 0 , 25 W; V1 – V5 - diodes, correspond to КД 209; V6 - thyristor corresponds to КУ 202
When replacing elements, good results are obtained with 1N4007 diodes and KU709V / KU712V thyristors. In principle, a diode can be placed in parallel with the thyristor - this will somewhat increase the energy and duration of the spark. To further increase the values of these characteristics, you can replace the half-wave rectifier with a bridge; the aforementioned diode is not needed.
It is desirable to bring the thyristor response level to 600-700 rpm - this will provide a wider range of adjustment of the advance angle (like they say now: the moment) of ignition when the speed changes at the cost of a slight deterioration in the speed. In any case, after replacing the thyristor or elements in the circuit of its control electrode, the UOZ installation will almost always be damaged, which, in the absence of a stand, will require additional tuning on the engine.
Borodach, 1.05.2006 - 16:25, wrote:
what does this phrase mean: "It is desirable to bring the thyristor operation level to 600-700 rpm". and how do you implement this and by what marks can you set, in this case, the ignition moment with an ordinary stroboscope?
Regarding the thyristor trigger level, it has already been. It is possible to bring it to the required speed without any problems only at the stand, where the flywheel is turned by an electric motor. And without it it is somewhat difficult: it is necessary to manipulate the level (voltage) of the thyristor triggering. Usually MB-1 are set to a minimum of 300.500 rpm, so it is necessary to increase this level by 20.100% by connecting a resistor in series in the control coil circuit. to do in several stages.
By the stroboscope, IMHO, it makes sense to do the initial setting of the magneto. And then fine tuning is needed at rated speed at rated load - sometimes the optimum can be. shifted up to several degrees.
Borodach, 05.05.2006 - 18:53, wrote:
How much the ignition moment will change from a change in the polarity of the L1 coil and do you have a thyristor control circuit for MB-1 or maybe something better.
Approximately 90 degrees. Yes, and the response threshold goes 2 times.
The classic control scheme: the upper output of L1 is connected to the anode of the diode, the cathode of which is connected to a resistive divider: the upper resistor (which is to the diode) - in MB-1 it seems like it should be from 750 Ohm to 8.2 kOhm, the lower one (which is to the common) - from 51 Ohm (recommended for the thyristor used in MB-1) to 510 Ohm. The divider output is connected to the thyristor control electrode. The upper resistor adjusts the thyristor trigger level. In terms of the parameters / simplicity ratio, it is better, IMHO, so far nothing has been invented.
I want to redo the ignition, because I also don’t like how it works!
Don't run into trouble. For example, a system with a bridge is more sensitive to uneven (unequal) magnetization of flywheel magnets and asymmetry of magnetic gaps - this manifests itself as “the engine is not picking up speed” or “unstable operation”. The risk of running into this effect increases with the life of the engine. When a standard charging coil is used in this circuit, the voltage unevenness to which the capacitor is charged turns out to be greater than in the original version, which leads to an increase in the load on the thyristor in the 2000.4000 rpm zone.
In principle, instead of magneto MB-1, you can take EM-7 - it seems like there is a bridge rectifier, and the spark is already 2 times longer. True, the high voltage is somewhat lower, so that with a well-splattered spark plug, the engine may not start.
In general, if you dare to alter it, it is better to find a faulty lighter for this, and not pick the worker.
Briefly the essence. The Ural lies. I cherish. Well, I like her. Powerful, brutal, Soviet. Recently I plugged in the carburetor - the revs did not rise. well. cut down a tree at idle - we are not proud.
I redo it a little bit. Modified the starter, replaced the button with a toggle switch. Something with carb.
Now I decided to make her a fashionable ignition.
And here is the ambush. The schemes shown on the Internet do not work. Thank God I drove into this before I collected it. But together with a trip to the radio market, I ruined the day.
There are just a bunch of schemes walking in the internet. Here are two of the most basic ones, because they are essentially the same type:
Everything seems to be very beautiful. But it won't work.In the magazine where the second scheme comes from, there is generally a loud statement that they say that a man has collected a bunch of such schemes and plows everything perfectly.
https://my.housecope.com/wp-content/uploads/ext/1343/c837229/v837229790/50d8/zAvswsOK05U.jpg
So, everything is beautiful. The generator coil (L1) charges the capacitor through the bridge.
At TDC, the control coil (L2) energizes the base of the thyristor, and this discharges the capacitance through ground to the ignition coil.
But that's in theory. In practice, both the generator coil and the one that controls one contact "sit" on the ground.
Add ground to the generator coil pin to the circuit. and everything changes dramatically at once, because three diodes can be safely thrown out of the diode bridge. It is practically impossible to untie this coil with mass. To do this, you need to either rewind it, or put a gasket plus take care of the dielectric bolts with which it is attached.
There is one more scheme. And with her, too, problems. The scheme can be googled, this is an article in the magazine "how to revive a chainsaw":
What is wrong here? VD1 is designed to remove additional power from the control coil and thereby increase the charge of the condender.
However, there is a magnet in the system that gives reverse polarity, due to which the control coil supplies power to the TDC to the thyristor / transistor that controls the capacitance. However, this “reverse pulse” also appears in coil L1. And, at the moment of its formation on L1, it will simply be discharged through VD1, and this is practically a small short circuit.
And one more note on the diagrams - they are talking about capacities of 0.47 at 630V.
In my saw there is an ignition, in which the capacity is 4.7 by 630. As they say: “feel the difference”.
In other words, you can summarize everything - the schemes that are lying around on the Internet are, to put it mildly, wrong.
With such reflections, I returned from the garage. I'll work on the scheme right now.
In fact, what can I say.
An increase in the spark power is achieved by installing an additional coil, replacing the capacity with a more powerful one, and strengthening the “generating part”.
To improve the generation, a full-fledged rectifier is installed.
There are four magnets in the magneto. One of them gives reverse polarity, which feeds the signal through the control coil.
The same magnet also creates a reverse current in the main coil. In the case of installing a full-fledged rectifier, this reverse pulse is also used to charge the capacitor - thus, the total power is increased by 25%.
Plus, some power can also be removed from the control coil. For this, in the last circuit there is a (though crooked) diode VD1.
Thus, by making a full-fledged rectifier and removing some power from the control coil, you can raise the total spark power by about 30%.
Using a more powerful ignition coil will increase this indicator even more.
That's all for this sim. As ideas appear, I will write further.
I assembled a small mini-stand for testing different modes of ignition of this saw.
Connections to the maximum on crocodiles, so there was a lot of opportunity to rearrange everything.
I assembled a "test site" from a spare motor. I clamped the ratchet into the screwdriver and twist the magneto with it.
I brought out four wires from the coils from the ignition: from the charging one and from the signal one.
Based on the results, I shot a video, but so far there is no time to process and upload.
In short, so.
I could untie the charging coil with the mass. I made four gaskets from paranite. I put the bolts in cambric.
After disconnecting it from the mass, it became possible to put a full-fledged diode bridge on it.
Next to the test motor, I assembled basic circuits on different thyristors and capacities. I used the coil from the VAZ-2108.
In total, I assembled BT136-600 on three thyristors (it was in the ignition initially) BT138-800 (the VAZ coil has less resistance, therefore it took 8A more powerful), KU202n (recommended in the circuit).
I used the capacities at 630V - 0.47 microfarad, 2.2, 4.7 and their variations, for example, 0.47x2 or x3, x4, 0.47 + 2.2, etc.
I also made measurements of the charge of the capacitors, respectively, you can have an idea of the maximum impulses issued by the coils.
Added after 27 minutes 14 seconds:
Re: Alteration of the ignition of the saw Ural. Schemes from the Internet are not working.
Ignition in the stock was done like this:
L1 - charging coil
L2 - signal coil
C1 - capacity 630V 0.47μF
D1 - diode 1N4007, filters the required pulse to open U1
D2 - rectifier diode EM518, 2kV, 2A.
R1 - Resistor 27 Ohm
U1 - Triac BT136-600
L3-4 - ignition coil.
In total, we have stabilization of the unlocking voltage using a divider resistance.
Hence, unstable operation of the system at low revs, when the impulse is weak, is possible. Plus, the triac may fail, because already read people have 30V impulses.
P. IVANOV, Vilyuisk, Yakutia-Sakha
Radio, 2003, No. 2
Although now imported chainsaws have become widespread, but such antiques as "Druzhba" or "Ural" are also used quite often. For all their bulkiness, they have a clear power advantage.
The ignition unit of these chainsaws belongs to the class of unified contactless magneto. Structurally, it is made in the form of a briquette of a hardened transparent epoxy compound, which is poured into the assembly, which includes most of the block's parts.
After the repair described below, the unit will become a SCR capacitor. Its scheme is widely known (see figure). High-voltage transformer T1, generator coil L1, coil-ignition sensor L2 and capacitor C1 were used from the previous unit.
When the flywheel with magnets rotates in the coil L1, an alternating current with a voltage of about 400 V is induced. It is rectified by the diodes VD1, VD2. The pulsating voltage charges the capacitor C1.
At a certain point in the period of rotation of the flywheel, a current pulse appears in sensor L2, which, having passed through the diode VD3, opens the SCR VS1. As a result, a discharge pulse of the capacitor C1 current flows through the primary winding of the ignition coil T1, and a high voltage pulse arises in the secondary winding, causing a spark discharge in the spark plug in the engine cylinder.
It is not necessary to dismantle the used parts of the previous block - they remain in their places. You just need to free their leads from the compound. This is not difficult to do, since the compound is transparent and not too hard, but you should work very carefully so as not to damage the leads and their insulation.
Diodes VD1 and VD2 are soldered directly to the freed terminals so that after installing the flywheel in place, it does not touch the parts and conductors. The VS1 trinistor and the zener diode are mounted on a small strip made of fiberglass or getinax and placed in a sturdy box of suitable dimensions. The box is fixed with screws on the body of the chainsaw and connected to the block with three wires in reliable insulation. The wires are passed through three holes with a diameter of 4 mm, which must be drilled in the engine housing near the ignition block.
Experiments have established that KU202N trinistors work stably in winter conditions at temperatures down to -40 ° C. Zener diode D815A can be replaced with D815B or D815V. Diodes - any of the KD105 series or others for forward current and reverse voltage of at least 100 mA and 400 V, respectively.
If it was necessary to replace the capacitor C1, then any paper or film with a capacity of 0.5 will do instead. 1 μF for a voltage of at least 600 V.
Lawn mowers, trimmers, brush cutters. Knowledge base
Malfunctions and repair chainsaw Ural 2 Electron
Got a chainsaw Ural 2 Electron. The management of the operation of this tool has been lost. Can anyone outline the function of adjusting idle, home throttle position?
In my own tool, I adjust the idle speed by changing the length of the throttle cable. Those. coarse adjustment I unscrew the screw holding the cable and pull or loosen it with my hands; for a precise adjustment there is a stubborn screw near the throttle handle.
Repairing chainsaw Ural 2T Electron (1988 onwards).I bought a magneto, put it on - do not start, sneezes and tugs the hand so well (gives it to the side, reverse to the crank with the starter). Well, I think the ignition timing needs to be adjusted. Results - he pulls the hand earlier, then later. I have a question. How does it start? Or am I doing something wrong?
In my practice, there was once a similar case. Only when the engine gave a return - cotton and smoke fell from all sides (both from the carburetor and from under the crankcase too). Although it happened and got started. It turned out that the pin on the piston, which keeps the ring from turning, has loosened, but because it is opposite the bypass window, it has hollowed out a groove in this window with a length of about 6-8 mm in some places. Yes, plus a part-time piston, as a result, the bypass window opened earlier than the exhaust one. Examine the inside of the cylinder, maybe that's the case. Insert a thick sheet of paper there (along the height of the cylinder) and circle all the windows with a piece of pencil - you will get a scan of the cylinder, later compare with the piston. I specifically conditioned this problem then. And take a look: is the piston in the connecting rod not very loose? How do the rings feel there (especially the top one)? And try the compression just in case.
It is not necessary to move the magneto further than the grooves, all the more so to make a new groove in the flywheel. Most likely, the magneto is buggy: either at the factory there is something with the control coil tricky (the wrong side, not the number of turns, the input-output is confused), or the thyristor burned out and opens earlier than the time. In any case, it is better to check the magneto on a working chainsaw and determine whether it is magneto or not. You can also try to turn the wires of the control coil either by itself, or by placing spacers under the magneto, try to move it along the flywheel axis (maybe the control magnets are overlapped there somehow by the power ones) Although these are just my thoughts. And also as an option: try to return the old magneto.
Why is the chainsaw engine Ural Electron does not provide the required power?
Maybe the piston rings are burnt in the piston grooves or the ring is broken. There may also be leaks in the joints of the cylinder to the crankcase, the carburetor to the cylinder, wear and loss of elasticity of the rubber crankcase seals. And another reason - the holes of the carburetor nozzles are clogged.
Is the chain sharpened on the machine, or can it be corrected only by hand?
The Oregon chain for Ural-2T ("Druzhba") has the title 0.404 ″ 64 1.6mm 20 ″ / 50 (Ural, Druzhba) longitudinal and model ORG / 27R64E.
Or sign in with these services
Posted by Guest andrey, April 21, 2013
Your post must be verified by a moderator
Faults and repairs of the Ural 2 Electron chainsaw
I got a chainsaw Ural 2 Electron. The instruction manual for this instrument is lost. Can anyone describe the procedure for adjusting idle speed, starting throttle position?
In my instrument, I adjust the idle speed by varying the length of the damper cable. Those. rough tuning. I turn off the screw holding the cable and I pull it out or loosen it with my hands. There is a set screw next to the throttle grip for fine adjustment.
I am repairing a Ural 2T Electron chainsaw (1988). I bought a magneto, put it down. do not start, sneeze and do not cool down, so pulls his hand (pulls away, opposite of the landing course of the starter). Well, I think the ignition timing should be adjusted. Results. then, before pulling his hand, then. I had a question. How does it all start? Or am I doing something wrong?
In my practice, there was once a similar case. Only when the engine kicked back. cotton and smoke fall from all directions (from the carburetor and from under the crankcase too). Although it happened and began. It turned out. a pin on the piston that holds the ring off, and since it is opposite the bypass window, it continued a groove in that window about 6-8 mm long. Yes, plus a machined piston, which opened the bypass window in front of the exhaust.Examine the inside of the cylinder, perhaps it is. Insert a thick piece of paper (at the height of the cylinder) and draw a piece of pencil over all the windows. get a sweep of the cylinder, then compare with the piston. I just solved this problem. And look: the piston in the connecting rod does not play much? How do the rings (especially the top ones) feel? And measure the compression just in case.
Do not move the magnet beyond the grooves, especially when creating a new flywheel groove. Most likely, a magnetic buggy: either at the factory there is something with a control coil (not the side, not the number of revolutions, the input-output is confused), or the thyristor burned out and opens ahead of time. In any case, it is recommended to check the magnetometer on the working chain saw and determine if it is a magnet or not. You can still try to twist the wires of the control coil or it, or by placing it under the magnetic spacers, try to move it along the axis of the flywheel (perhaps the magnets can overlap in some way with force). Although this is just my thoughts. Still, as an option: try to restore the old magneto.
Why does the motor of the Ural-Electron chainsaw not provide the required power?
The piston rings may have been burnt in the piston grooves or broken rings. Leakage may also occur in the joints of the cylinders with the crankcase, the cylinder carburetor, wear and loss of rubber elasticity of the rubber seals of the crankcase. And one more reason. the holes on the carburetor sprayers are clogged.
Is the chain sharpened on the machine or can it be fixed by hand only?
The Oregon chain for Ural-2T ("Friendship") is called 0.404 "64 1.6 mm 20" / 50 (Ural, Friendship) longitudinal and model ORG / 27R64E.
Chainsaws "Ural" have been known for more than half a century: their production began in 1955 at the Perm plant, which had worked for the country's military-industrial complex for many years. Until now, their popularity has not faded: demand still remains high despite the abundance of new foreign brands. Some do not want to overpay: the purchase of the Ural chainsaw is more budgetary than similar devices from leading European manufacturers. The same applies to their maintenance, repairs, which save the family budget.
But most of the users of these chainsaws appreciate the traditional quality, which has been tested over decades of service by more than one generation of people.
We will get acquainted with the features of the legendary saws of this manufacturer, their structure and functionality, as well as the nuances of maintenance and repair, in this article.
Chainsaws "Ural" - the successors of another famous brand "Druzhba", which are considered its improved counterparts. Compared to Druzhba chainsaws, they have:
- high power;
- gear equipment;
- removable container for chain lubrication - crankcase;
- improved cylinder and starter;
- easily removable cutting part of the saw;
- upper handle composition;
- Hydraulic wedge has been added to the construct.
While there are many advantages to this technique, it is not without its drawbacks. The main ones are:
- a large amount of toxic exhaust;
- frequent clogging of the air filter;
- high gas mileage;
- from here come frequent problems with the engine and gear part
Consider the range of gasoline saws from this manufacturer.
Gasoline hand tools designed specifically for tough working conditions and tasks of increased complexity.
The device of the Ural 2t Electron chainsaw is quite simple. The main working details are:
- engine;
- starter;
- reducer;
- switch;
- cutting headset;
- gas tank.
There is also a steering wheel and an element on which the structure can be supported.
Technical features of the chainsaw "Ural" 2t Electron
- 2-stroke engine that consumes 632 ml of fuel per hour;
- high power - 3.68 kW;
- 46 cm tire with detachable chain;
- heavy weight - 11.7 kg.
A productive model with improved functionality.The inertial chain brake and chain stroke in auto mode simplify the operator's tool maintenance tasks.
- propulsion thrust - 3.9 kW;
- capacious gas tank - 0.55 l;
- volumetric oil sump - 265 ml;
- maximum bus length - 0.45 m.
Sufficiently compact and lightweight chain chainsaw. Decent semi-professional unit, adapted for medium loads.
It differs from other modifications:
- thrust of 3.8 kW;
- large tanks for fuel and chain oil - 0.62 and 0.25 liters;
- standard chain pitch - 3/8;
- long bus - 35-45 cm;
- light weight - 6.89 kg.
Professional-grade petrol power tool. Features improved grip, chain brake and power button lock function.
Users note that this model of the Ural chainsaw breaks down less often than others and requires repair.
Industrial grade chain saw. Forces of 5.1 hp enough for all woodworking.
- Gasoline tank - 0.55 l;
- Carter - 0.25 L;
- Tire - 45 cm;
- Weight - 7.8 kg.
It is advisable to begin acquaintance with such a technique with the instruction manual. Covers such issues:
- the internal structure of chainsaws;
- the nuances of refueling;
- running-in and rules for starting the engine;
- preparation of the device for sawing;
- care and storage;
- safety standards.
Let us dwell on some of them that can be encountered in the process of using Ural chainsaws.
Resourceful people have long figured out how to convert their outdated Ural models to 92 gasoline. To do this, you need to lower the octane number of AI-92 or AI-95 gasoline by adding 70 g of diesel fuel to one tank of the fuel mixture. The engine practically does not feel the difference with such an additive and operates normally.
The proportion for the gas-oil mixture should be as follows: 50 ml of engine oil (preferably not for mopeds) per 1 liter of gasoline.
A serviceable and filled instrument can be started. For this you need:
- put the switch in the working position;
- pump the fuel mixture into the carburetor;
- pull the starter;
- warm up the engine and get to work.
If the device is completely new or returned from repair, it must be run in, which we will talk about further.
- the proportion for the break-in mixture is 15: 1, i.e. the amount of lubricant increases;
- the first 25 hours of running-in should start with idle speed, which is gradually replaced by minimum and average working revolutions;
- this process ends after 4 full fuel mixture tanks have been consumed.
For successful operation, it is necessary to adjust the tool - adjust the idle speed and the ignition system so that it gives out the power put into it, works economically and breaks less often.
Before leaving the factory, all chainsaws receive factory settings, which are retained for a certain time. After purchasing new equipment, the question of how to adjust the carburetor on the Ural chainsaw becomes central. Do not rush to readjust the carburetor after purchase: let the saw run for several hours at low revs. Gradually adjusting the jet clockwise, they switch to high revs, during which the saw should not hum and smoke much. If this happens, the screw is tightened: the fuel mixture will become leaner. Following this principle of adjustment, the saw can always be adapted to any load.
- turn on the engine and let it warm up for a few minutes;
- determine which rotations of the tire headset are the most resistant;
- go to low revs;
- pull the starter sharply - the engine speed should immediately increase. If this happens, then the ignition is set correctly.
Any tool breaks. And this is a fact. As practice shows, foreign modern chainsaws suffer from breakdowns at least as often as domestic gasoline-powered tools.
Among the typical breakdowns of Ural chainsaws, malfunctions with motors are most common.They may not turn on, keep idling poorly, stall under load, or not turn off at all.
There may be several explanations that the Ural chainsaw will not start:
- lack of fuel, its poor quality or the wrong proportion of cooking;
- malfunctions with the fuel system: once the gas tank or fuel supply pipes are sealed, which, in addition to everything else, become littered;
- faulty spark plug or flywheel - as a result, there is no spark required to ignite the fuel;
- a dirty air filter through which air does not pass, which means oxygen to start the combustion process;
If the chain saw starts and stalls, the cause should be looked for in the carburetor. It is necessary to adjust its jets so that fuel and oxygen are supplied according to the load that is expected of it.
The situation when the engine heats up and stalls is also familiar to many users of the Ural gasoline-powered tool. Replacing the spark plug, oil, cleaning the air filter, or replacing the piston will help fix it.
A serviceable motor should run smoothly without jerking. The ringing knock of the engine on idle Ural chainsaws is a reason to pay attention to the cylinder. He could be damaged and need to be replaced.
It is difficult to find someone who has never tried to make useful homemade products from the Ural chainsaw with their own hands. Their diversity is striking and gives a chance to once again be convinced of the ingenuity of folk craftsmen. Let's consider the main ones:
There are a lot of accessories for the Ural chainsaw. This suggests that the possibilities of using this tool can be limited only by human imagination.
Minus multiplied by minus: the result is positive (about the technical paradox with the chainsaw)
In mathematics, as you know, it is true that the product of negative numbers is a positive value. If we draw a parallel, for example, to the spiritual world, to the world of human relations, in a number of cases it can also be found that the action of two negative things, categories, phenomena (etc.) sometimes gives a positive result. Oddly enough, this can also be observed in technology.
There are situations where the presence of one malfunction is sufficiently compensated by another malfunction. Just about one such case will be discussed in this article (for example, the Ural chainsaw). Maybe someone will come in handy.
It would seem that a technique, basically existing and functioning within the framework of a causal relationship (the results of the functioning of which are, as a rule, natural consequences of causes that were present BEFORE these results - effects). This connection is broken, perhaps, only by chance, the game of probability (well, or the will of chance, as someone might say).
If one of the systems in a particular technical device fails, i.e. is faulty, then this (naturally) negatively affects the performance of this device. However, if this system is faulty in TWO or more places, or TWO or more corresponding systems are faulty, it may turn out that the device will function quite efficiently, creating the illusion of serviceability, for a long time.
Of course, this topic could be devoted to a scientific work, for example, a dissertation (not to mention the thesis, graduation qualification work), but we will not deal with this here. Moreover, scientists are conducting research in this direction, many articles and monographs are published. In this regard, for example, one could mention the theory of systems, the theory of catastrophes, the theory of failures and some other areas of modern science. Our task here is definitely simpler.
Let's get down to business - let's talk about one technical paradox, which, in fact, prompted this article to be written.
So, there lived - there was a chainsaw "Ural" (and now it still lives and lives).The appearance of this saw is probably familiar to everyone who at least once got involved with serious (not to mention professional) harvesting of wood, in particular, firewood. In the photo she is shown with the carburetor removed.
We will not talk about her primordial ability to do her job (to cut large wood for a long time in large volumes) - you can find a lot of sites on the Internet where all this is described quite clearly and in detail. For the same reason, we will not talk here either about the advantages and disadvantages of this chainsaw, to talk about whether it is an “obsolete age” or not. For, we repeat, our current goal is not to create a scientific text of a dissertation, diploma or other qualifying work, article.
This chainsaw worked quite well and reliably doing what they want from it, for about 10-12 years. Then interruptions began: it does not start (okay, they replaced the ignition unit, ignition wire, piston, crankshaft oil seals), then it stalls at idle, then the turns are capricious (they replaced the carburetor). The repair was done by a specialist who at one time repaired more than a dozen (if not one hundred) of exactly the same chainsaws - a former forester. As a result, the saw found a new breath and former power. And with a well-sharpened chain (unfortunately, yes, in the Ural, as well as on other chainsaws, the chain also has to be sharpened periodically, otherwise it will be bad to saw large-diameter logs) effortlessly coped, for example, with an oak with a diameter of 50 cm, and with Longitudinal sawing; with not dried out lower parts of poplars with a diameter of 1 m, consisting mostly of knots, constantly striving to clamp the chain (whoever sawed THIS, he will understand what the conversation is about), not to mention the different birches, pines and other maples there.
However, it took a little time - and again malfunctions. This time there was not enough power (lean mixture) and the saw began to stop in the cut. Well, well, they enriched the mixture a little, then another ... as a result, when sawing, it began to emit as much gas as, probably, an army all-terrain vehicle does. What was especially well observed in calm sunny weather: after work for 5-10 minutes, the entire surrounding space was filled with such thick, heavy, bluish smoke, which there was no way at all to dispel, so it was necessary to urgently evacuate from there about 20-30 meters. the simple reason that there were signs of suffocation (and at the same time, again, it stalled in the cut under increased load). Well, from a distance it seemed to people that a smoke bomb was periodically triggered.
On the one hand, the fuel-air mixture is very rich. On the other hand, little fuel enters the cylinder, i.e. mixture ... poor. Purely by chance, it was discovered that when a small pressure was applied to the gas tank (by mouth - for lack of a more suitable pump at that moment), the engine speed stabilized, and for some time the saw worked acceptable. Until the next interruptions and stops.
So what is it? They removed the carburetor and disassembled it. No malfunctions were found at all. The hole through which the vacuum is supplied from the engine crankcase (shown in the photo with a yellow arrow), which ensures the operation of the fuel pump, was not clogged.
Just in case, we cleaned the carburetor channels, as well as this hole with a special compound (by the way, it is called “Carburetor cleaner”, sold in car dealerships). They assembled the saw ... and it worked as if nothing had happened. True, for a relatively short time. After a short time, the same symptoms recurred.
The carburetor was removed again, and then the cylinder head. Of course, this is not a car, so the gasket (between the cylinder head and the crankcase) is quite simple there (well, not cardboard or rubber, of course). And this is what it turned out (it can be clearly seen in the photo).
Apparently, the specialist who made the repair, whether by mistake, or for some other reason, oddly enough, incorrectly installed this very gasket. It's practically symmetrical. “Practically,” because there is a small cutout in one place on the inside. So, this cutout should be opposite the hole in the cylinder head - the very one through which the chainsaw crankcase communicates with the carburetor pumping chamber; through this hole, pressure from the crankcase enters the carburetor, thereby ensuring the operation of its boost pump. In this same chainsaw, this hole was blocked by a cylinder head gasket, and the cutout in it was located in a completely different place - where it is not needed at all (this is shown in the photo).
In general, the Ural chainsaw carburetor is definitely a “thing in itself”. It is characteristic that the manufacturer does not even disclose the value of its tuning parameters, referring to the fact that in the opposite case, they say, everyone will start making such carburetors (yes, that’s right - because attempts to write a letter to ZiD in order to clarify the situation were made repeatedly).
It differs from the carburetor of the same Druzhba chainsaw. In fact, in the latter, gasoline flows by gravity into the carburetor. Whereas in the "Ural" chainsaw it is pumped up forcibly. It can only flow by gravity if the carburetor enrichment button is pressed. This property of the Ural carburetor allows it to prepare and supply a fuel-air mixture, being in almost any spatial position (in particular, not only in a working position - vertical, but also in an inclined 90 ° - the main thing is that at the beginning of the fuel supply pipe there is fuel in the gas tank ). This, by the way, has been confirmed more than once by practice: when falling to the side, the saw did not stop, but continued to work). Apparently, this will not work with Druzhba: it will quickly stall. Similarly, the saw, equipped with a float carburetor, will stall.
The specified property of the Ural carburetor aroused interest in it, by the way. Many craftsmen began to adapt the engine of this chainsaw for motoblocks, as well as other similar equipment; there are cases of installing it on mopeds.
There is, however, one BUT in this carburetor. These are primitive intake and suction valves, which are actually just small tabs formed by cutouts in one of its gaskets (shown in the figure with red arrows).
What's the matter? How did the gasoline go into the carburetor? Apparently, basically, only by gravity. In addition to this, perhaps due to a leak in the cylinder head gasket, a small pressure was still transmitted through it to the pumping chamber of the carburetor and the fuel pumping system somehow, but it worked.
How could the fuel flow by gravity? Due to leaks in the intake and intake valves of the carburetor.
Subsequently (after a couple of years), the inlet and suction valves (corresponding to the carburetor gasket tabs) became sealed as a result of a tighter fit to the holes and the possibility of gravity flow was largely eliminated. There was only a leak in the cylinder head gasket in the place where the hole for supplying pressure from the crankcase to the cavity of the carburetor booster pump is located; at the same time, the pump worked ineffectively, pumping too little fuel, which was only enough for the saw to idle.Therefore, the Ural chainsaw began to work intermittently, there was a lack of fuel, the mixture became lean when working at full load.
What gave her life back when disassembling and flushing the carburetor? The fact is that after the carburetor was disassembled for the first time (after repair by a specialist) and washed with a carburetor cleaner, the latter, most likely, influenced the gasket. After all, it is made of rubber. Rubber is resistant to oil, gasoline; but substances such as xylene (or the like) in a fluid called "carburetor cleaner" can naturally damage it. When the cleaner hit the tongues (inlet and suction valves), the latter softened, bent and opened the way for the flow of the fuel mixture from the gas tank, which could only be restrained by the fuel valve of the carburetor (in good condition, it opens only when a vacuum is generated in the fuel cavity of the carburetor regulator. from the throttle space, i.e. from the engine crankcase). Apparently, the fuel valve was also slightly defective, i.e. passed gasoline a little.
This is what gave (as described above - temporary) the ability to operate the chainsaw after washing the carburetor. However, subsequently the rubber returned to its former properties, the valves returned to their previous positions and the fuel supply deteriorated. And there was no longer enough fuel even for sawing at low power, not to mention high.
Since the new cylinder head gasket was not at hand, in the old one, without removing it from the head, a hole of the required diameter was made (as shown in the photo with a red arrow), after which the channel of communication between the crankcase and the carburetor became free. In addition, the hole shown in the photo by the yellow arrow was completely cleaned.
As a result, the performance of the Ural chainsaw was fully restored. And one could, of course, immediately rush to the store for a new professional imported chainsaw (costing at least $ 2000). The fact is that the Ural chainsaws produced in modern times are being assembled, as far as we know. in China. Of course, they have a low cost in comparison with previously produced Ural chainsaws. But we do not recommend buying them for sawing wood (although, it is quite possible to buy such a chainsaw as an exhibit for a home museum or garage). Well, that's our opinion.
So here is such a seemingly paradox: a malfunction of the carburetor gasket + incorrect installation of the cylinder head gasket - and the Ural chainsaw worked (after poor-quality repairs), as if nothing had happened, resembling a serviceable one. By the way, similar phenomena happen with people, in particular, in relationships. For example, when a lie is used “for salvation”.
Video (click to play). |
True, both for technology and for people such a paradox is ALWAYS temporary. On the other hand, human life, as well as the life of any technical subject (for example, the Ural chainsaw) is also a phenomenon. temporary. It's another matter that existence on two pluses is still better than on two minuses. It is somehow more reliable, and there are fewer problems. Though. turning minuses into pluses is also a problem that needs to be worked on. Sometimes it’s not so easy. It is sometimes even more difficult to solve than to use the indicated “paradox of two minuses”, i.e. live according to the principle “as is”. Then, often - a clear awareness of the pluses (this applies to psychology: I mean the fact of the perception of life as it is) often causes tension; living in minuses (i.e. in delusions) for someone is easier than digging into the truth, and then also accepting it, this truth, with all your soul and heart. That is why, by the way, optimism is so widespread in societies.In the same way, it’s easier for someone to drive, say, on a faulty car (if it starts only sometimes or doesn’t start at all, or doesn’t go where we would like to - as a result of incorrectly setting the angles of the front wheels) than to take, and correct the situation ...